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| Section | Weight | Objectives |
|---|
| Inspection and Test | 33% | - Sampling
- 1. Sampling plans (ANSI/ASQ Z1.4, Z1.9)
- 2. Sampling concepts (lot, sample size)
- 3. AQL (Acceptable Quality Level)
- 4. OC curves
- Nondestructive Testing (NDT)
- 1. Magnetic particle testing
- 2. Visual inspection
- 3. Liquid penetrant testing
- Blueprint Reading
- 1. Symbols and abbreviations
- 2. Drawing types and views
- 3. Dimensioning and tolerancing (GD&T basics)
- 4. Material and finish specifications
- Inspection Planning and Processes
- 1. In-Process Inspection (IPI)
- 2. First Article Inspection (FAI)
- 3. Receiving Inspection
- 4. Final Inspection
|
| Metrology | 26% | - Common Measurement Tools
- 1. Micrometers (outside, inside, depth)
- 2. Dial indicators
- 3. Calipers (dial, digital, vernier)
- 4. Height gauges
- 5. Pin gauges, thread gauges, ring gauges
- 6. Gauge blocks
- Calibration
- 1. Out-of-calibration procedures
- 2. Calibration systems and schedules
- 3. Traceability to national standards (NIST)
- Measurement Techniques
- 1. Linear and dimensional measurement
- 2. Gauge R&R (Repeatability and Reproducibility)
- 3. Angular measurement
- 4. Thread measurement
- 5. Surface finish measurement
- Special Measurement Equipment
- 1. Surface plates and height standards
- 2. Optical comparators (shadow graphs)
- 3. Hardness testers
- 4. Thread measuring wires
- 5. Coordinate Measuring Machines (CMM)
|
| Technical Mathematics | 19% | - Geometry
- 1. Coordinate systems (polar, Cartesian)
- 2. Properties of circles, angles, and triangles
- 3. Area, volume, and perimeter calculations
- Trigonometry
- 1. Pythagorean theorem
- 2. Trigonometric functions (sine, cosine, tangent)
- 3. Right triangle solutions
- Basic Shop Math
- 1. Fractions, decimals, and percentages
- 2. Order of operations
- 3. Arithmetic operations (addition, subtraction, multiplication, division)
- Measurement Systems
- 1. Unit conversions
- 2. Metric (SI) and Imperial (U.S. Customary) units
- Algebra
- 1. Linear equations
- 2. Transposition of formulas
- 3. Ratio and proportion
|
| Quality Assurance | 22% | - Root Cause Analysis and Corrective Action
- 1. Nonconforming product control
- 2. 5 Whys, Fishbone diagrams
- 3. Material Review Board (MRB)
- 4. Corrective and Preventive Actions (CAPA)
- Quality Audits and Documentation
- 1. Record keeping and traceability
- 2. Audit types (internal, external, product, process)
- 3. Document control
- Statistical Process Control (SPC)
- 1. Process capability (Cp, Cpk)
- 2. Control charts (X-bar, R, p, c charts)
- 3. Variables and attributes data
- Quality Basics
- 1. Quality management systems (ISO 9001 overview)
- 2. Customer-supplier relations
- 3. Cost of quality (prevention, appraisal, failure)
|
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ASQ Certified Quality Inspector Sample Questions (Q28-Q33):
NEW QUESTION # 28
Which of the following best describes a differential gage?
Response:
- A. Air passes through the gage in one line to the gage head and in a parallel line to the atmosphere through a setting valve
- B. Measures the drop in pressure of the air flowing through a venturi tube
- C. Has a set of cartridge or contact gage heads to check several dimensions on a part at the same time
- D. Measures the clearance between two mating parts
Answer: A
NEW QUESTION # 29
A machine vision inspection system would not be useful for which of the following applications?
Response:
- A. Searching for surface defects
- B. Counting items on a conveyor belt
- C. Barcode reading
- D. Classifying new defects
Answer: D
NEW QUESTION # 30
What is the diagonal of a five-inch square?
Response:
- A. 5 inches
- B. 7.01 inches
- C. 7.07 inches
- D. 10 inches
Answer: C
NEW QUESTION # 31
A first-article tool sample inspection is performed to ensure that all
Response:
- A. items in the bill of materials for the tool are correct
- B. engineering responsibilities are complete
- C. purchase order requirements are being satisfied
- D. specified characteristics are being met
Answer: D
NEW QUESTION # 32
What are the mean, median, and mode for the following sample?
6, 7, 8, 8, 10, 12
Response:
- A. Mean 8.5, Median 8.5, Mode 8.5
- B. Mean 10.2, Median 8, Mode 8
- C. Mean 8.5, Median 8, Mode 8
- D. Mean 8.5, Median 8.5, Mode 8
Answer: C
NEW QUESTION # 33
......
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