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ASQ CQI Exam Syllabus Topics:

SectionWeightObjectives
Inspection and Test33%- Sampling
  • 1. OC curves
  • 2. Sampling plans (ANSI/ASQ Z1.4, Z1.9)
  • 3. Sampling concepts (lot, sample size)
  • 4. AQL (Acceptable Quality Level)
- Blueprint Reading
  • 1. Material and finish specifications
  • 2. Symbols and abbreviations
  • 3. Dimensioning and tolerancing (GD&T basics)
  • 4. Drawing types and views
- Inspection Planning and Processes
  • 1. First Article Inspection (FAI)
  • 2. Receiving Inspection
  • 3. Final Inspection
  • 4. In-Process Inspection (IPI)
- Nondestructive Testing (NDT)
  • 1. Magnetic particle testing
  • 2. Visual inspection
  • 3. Liquid penetrant testing
Technical Mathematics19%- Algebra
  • 1. Linear equations
  • 2. Ratio and proportion
  • 3. Transposition of formulas
- Measurement Systems
  • 1. Unit conversions
  • 2. Metric (SI) and Imperial (U.S. Customary) units
- Trigonometry
  • 1. Pythagorean theorem
  • 2. Trigonometric functions (sine, cosine, tangent)
  • 3. Right triangle solutions
- Basic Shop Math
  • 1. Order of operations
  • 2. Fractions, decimals, and percentages
  • 3. Arithmetic operations (addition, subtraction, multiplication, division)
- Geometry
  • 1. Properties of circles, angles, and triangles
  • 2. Area, volume, and perimeter calculations
  • 3. Coordinate systems (polar, Cartesian)
Quality Assurance22%- Statistical Process Control (SPC)
  • 1. Process capability (Cp, Cpk)
  • 2. Control charts (X-bar, R, p, c charts)
  • 3. Variables and attributes data
- Quality Audits and Documentation
  • 1. Record keeping and traceability
  • 2. Audit types (internal, external, product, process)
  • 3. Document control
- Root Cause Analysis and Corrective Action
  • 1. Corrective and Preventive Actions (CAPA)
  • 2. Nonconforming product control
  • 3. 5 Whys, Fishbone diagrams
  • 4. Material Review Board (MRB)
- Quality Basics
  • 1. Cost of quality (prevention, appraisal, failure)
  • 2. Quality management systems (ISO 9001 overview)
  • 3. Customer-supplier relations
Metrology26%- Common Measurement Tools
  • 1. Gauge blocks
  • 2. Dial indicators
  • 3. Height gauges
  • 4. Micrometers (outside, inside, depth)
  • 5. Calipers (dial, digital, vernier)
  • 6. Pin gauges, thread gauges, ring gauges
- Special Measurement Equipment
  • 1. Surface plates and height standards
  • 2. Coordinate Measuring Machines (CMM)
  • 3. Thread measuring wires
  • 4. Optical comparators (shadow graphs)
  • 5. Hardness testers
- Calibration
  • 1. Calibration systems and schedules
  • 2. Out-of-calibration procedures
  • 3. Traceability to national standards (NIST)
- Measurement Techniques
  • 1. Gauge R&R (Repeatability and Reproducibility)
  • 2. Thread measurement
  • 3. Angular measurement
  • 4. Surface finish measurement
  • 5. Linear and dimensional measurement

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ASQ Certified Quality Inspector Sample Questions (Q38-Q43):

NEW QUESTION # 38
Evidence of which of the following is normally required and can be as simple as retention of certificates and reports of calibration, or as complex as reproduction of the analyses demonstrating the uncertainties claimed for the measurements?
Response:

Answer: C


NEW QUESTION # 39
A control chart is used to control a paper towel line. End product is produced in rolls of varying length 12 inches wide. Nonconformities include tears, improper printing, improper perforations, etc. The control statistic is defects per 100 sheets with one roll constituting a sample.
Which control chart is most appropriate to use?
Response:

Answer: D


NEW QUESTION # 40
Which of the following is the maximum number of defective units or defects in a sample that will permit acceptance of the lot?
Response:

Answer: A


NEW QUESTION # 41
Devise a sampling plan for obtaining a representative BTU sample from an open top railcar of coal, where the contents are known to have changed and also stratified due to vibration and exposure during the 10 days of shipment.
Response:

Answer: C


NEW QUESTION # 42
A rectangle has dimensions 35/8 inches and 63/4 inches. Find the perimeter of the rectangle.
Response:

Answer: C


NEW QUESTION # 43
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