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API API-510 Exam Syllabus Topics:

Section	Weight	Objectives
Repairs, Alterations, Rerating, and Mechanical Integrity	16%	- Rerating, reclassification, and nameplate updates - Pressure relieving devices and overpressure protection - Documentation and post-work verification - Repair vs alteration definitions and procedures - Authorization and responsibility for work
Damage Mechanisms and Corrosion Assessment	22%	- High-temperature damage and material degradation - Corrosion under insulation (CUI) and environmental degradation - Damage assessment and prioritization - Internal, external, and localized corrosion - Cracking mechanisms (environmental, fatigue, creep)
Inspection Scope, Planning, and Data Evaluation	28%	- Remaining life and corrosion rate calculations - Inspection interval determination and extension rules - Records review and baseline data collection - Code scope, jurisdiction, and regulatory requirements - Inspection methods and technique selection - TML/CML selection and measurement planning
Fitness-for-Service, RBI, and Pressure Testing	12%	- API 579/ASME FFS-1 screening and assessment - Hydrostatic, pneumatic, and leak testing rules - Risk-based inspection (RBI) principles and application - Acceptance criteria and post-test evaluation
Design, Materials, and Fabrication Rules	22%	- Flanges, bolting, gaskets, and special components - ASME Section VIII, V, IX application - Material selection, properties, and toughness requirements - Welding, qualification, and PWHT requirements - Positive material identification (PMI) and traceability - MAWP, thickness, and joint efficiency calculations

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API Pressure Vessel Inspector Sample Questions (Q77-Q82):

NEW QUESTION # 77
When performing an external inspection on a vessel what consideration should be given to the external insulation?

A. It shall always be removed to inspect underneath
B. If insulation is in good condition and the vessel operates within the high and low temperatures stated in API 510, removal of insulation is not necessary for inspection of the vessel
C. Select portions must be removed for inspections
D. You may not use any plug locations used for UT thickness reading to inspect the vessel

Answer: B

NEW QUESTION # 78
According to API-510, which of the following is not a typical method for detecting under-insulation corrosion?

A. Radiographic testing
B. Thermal imaging
C. Ultrasonic testing
D. Visual inspection

Answer: A

NEW QUESTION # 79
Risk-based Inspection combines the assessment of?

A. likelihood of failure and the consequence of failure
B. chances of failure and the cost of failure
C. likelihood of failure and the effects on plant operation of failure
D. likelihood of poor inspection and the consequence of failure

Answer: D

NEW QUESTION # 80
When a vessel is to be entered for an internal inspection which of the following precautions should be observed?

A. No hot work permits in the immediate area must be issued until the inspection is complete
B. OSHA rules should be reviewed and followed where applicable
C. The area should be roped off and no one else is to be working in the area
D. Inspect the vessel for proper electrical grounding

Answer: A

NEW QUESTION # 81
Who establishes inspection interval for thickness measurements and external visual inspections.

A. Vessel engineer;
B. Corrosion Engineer
C. Owner-user or the inspector
D. NDE engineer

Answer: A

Explanation:
Because owner 'user is eventually responsible for the operation and maintenance of the vessel, it is the owner /user who decides the inspection interval. API 510 Authorized Pressure Vessel
Inspector designated by the owner calculates the inspection interval since API Inspector certifies the vessel "fit for service" until the next inspection schedule.

NEW QUESTION # 82
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