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| Section | Weight | Objectives |
|---|---|---|
| Topic 1: Refractory Materials | 25% | - Types of refractory materials
|
| Topic 2: Inspection and Quality Control | 25% | - Defect identification
|
| Topic 3: Safety and Standards | 20% | - API standards compliance
|
| Topic 4: Installation Practices | 30% | - Curing and dry-out procedures
|
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NEW QUESTION # 13
Gunning test panels are constructed with removable backs as required for
Answer: C
NEW QUESTION # 14
A moldable refractory material that can be extruded and has a level of workability that permits it to be pounded into place to form a monolithic structure
Answer: D
NEW QUESTION # 15
The vessel downstream of the reactor used to separate different product fractions is called
Answer: A
NEW QUESTION # 16
Test results received from cast sample mock-ups will serve to qualify the:
Answer:
Explanation:
Explanation:
mixing time
mix water levels
installation procedures
According to API Std 936 and supporting guidance from TR 980, cast sample mock-ups are used during pre-installation trials to ensure the suitability and repeatability of installation variables such as mixing procedures and water content. These mock-ups are critical to confirm that the material can be properly installed under anticipated field conditions.
From API 936:
"Mock-up cast sample trials shall be used to demonstrate the adequacy of the mixing time, water addition (mix water levels), and installation procedures prior to production installation."
- API Std 936, Section 6.3.2
This ensures that full-scale application performance is achievable using the approved methods and materials. However:
The "quality of the inspection equipment" and
"fabricator of the mock-up"
are not part of the qualification objectives defined for cast sample testing.
Correct selections:
mixing time
mix water levels
installation procedures
NEW QUESTION # 17
Cold wall refractory lined components shall be dried out by heating from:
Answer: D
Explanation:
Cold wall refractory systems are typically backed by steel shells, which are poor at withstanding the thermal stresses that come from reverse heating. API 936 and API TR 980 clearly emphasize thatthe heat-up or dryout process for cold-wall linings must always begin from the hot face- that is, the process-exposed surface.
Heating from thehot faceallows for controlled migration of moisture toward the cold face and eventual venting to the atmosphere. Conversely, heating from the cold face or steel shell side traps moisture between the hot impermeable material and the outer surface, leading to:
Steam buildup
Explosive spalling
Cracks in the material or at the interface with the steel
For these reasons,only the hot facemethod is specified unless the design and dryout plan justify a different method under special engineering review.
Reference:
API Std 936, Section 6.5.2: "Dryout shall be performed from the hot face only unless otherwise specified." API TR 980, Section on "Dryout of Cold Wall Systems": Highlights the mechanisms of vapor movement and the risks of reverse heating.
ASTM C1190(Referenced Method): Supports the use of correct drying schedules and methods.
NEW QUESTION # 18
......
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