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| Section | Weight | Objectives |
|---|
| Technical Mathematics | 19% | - Geometry
- 1. Properties of circles, angles, and triangles
- 2. Area, volume, and perimeter calculations
- 3. Coordinate systems (polar, Cartesian)
- Measurement Systems
- 1. Unit conversions
- 2. Metric (SI) and Imperial (U.S. Customary) units
- Basic Shop Math
- 1. Fractions, decimals, and percentages
- 2. Arithmetic operations (addition, subtraction, multiplication, division)
- 3. Order of operations
- Algebra
- 1. Linear equations
- 2. Transposition of formulas
- 3. Ratio and proportion
- Trigonometry
- 1. Trigonometric functions (sine, cosine, tangent)
- 2. Right triangle solutions
- 3. Pythagorean theorem
|
| Inspection and Test | 33% | - Blueprint Reading
- 1. Symbols and abbreviations
- 2. Material and finish specifications
- 3. Drawing types and views
- 4. Dimensioning and tolerancing (GD&T basics)
- Inspection Planning and Processes
- 1. In-Process Inspection (IPI)
- 2. Final Inspection
- 3. Receiving Inspection
- 4. First Article Inspection (FAI)
- Nondestructive Testing (NDT)
- 1. Magnetic particle testing
- 2. Liquid penetrant testing
- 3. Visual inspection
- Sampling
- 1. AQL (Acceptable Quality Level)
- 2. Sampling concepts (lot, sample size)
- 3. OC curves
- 4. Sampling plans (ANSI/ASQ Z1.4, Z1.9)
|
| Quality Assurance | 22% | - Quality Audits and Documentation
- 1. Audit types (internal, external, product, process)
- 2. Record keeping and traceability
- 3. Document control
- Statistical Process Control (SPC)
- 1. Variables and attributes data
- 2. Control charts (X-bar, R, p, c charts)
- 3. Process capability (Cp, Cpk)
- Quality Basics
- 1. Cost of quality (prevention, appraisal, failure)
- 2. Quality management systems (ISO 9001 overview)
- 3. Customer-supplier relations
- Root Cause Analysis and Corrective Action
- 1. Material Review Board (MRB)
- 2. 5 Whys, Fishbone diagrams
- 3. Nonconforming product control
- 4. Corrective and Preventive Actions (CAPA)
|
| Metrology | 26% | - Calibration
- 1. Traceability to national standards (NIST)
- 2. Calibration systems and schedules
- 3. Out-of-calibration procedures
- Special Measurement Equipment
- 1. Optical comparators (shadow graphs)
- 2. Thread measuring wires
- 3. Coordinate Measuring Machines (CMM)
- 4. Surface plates and height standards
- 5. Hardness testers
- Measurement Techniques
- 1. Linear and dimensional measurement
- 2. Angular measurement
- 3. Thread measurement
- 4. Gauge R&R (Repeatability and Reproducibility)
- 5. Surface finish measurement
- Common Measurement Tools
- 1. Calipers (dial, digital, vernier)
- 2. Pin gauges, thread gauges, ring gauges
- 3. Height gauges
- 4. Gauge blocks
- 5. Dial indicators
- 6. Micrometers (outside, inside, depth)
|
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ASQ Certified Quality Inspector Sample Questions (Q228-Q233):
NEW QUESTION # 228
A noncontact measuring instrument that gages an object's temperature by measuring its self-emission and emissivity is called which of the following?
Response:
- A. Pyrometer
- B. Oscilloscope
- C. X-ray system
- D. Limit gage
Answer: A
NEW QUESTION # 229
If a motor consumes 1,100 watts and has an efficiency of 85 percent, what is the output in horsepower when 1 hp = 746w ?
Response:
- A. 1.28
- B. 1.69
- C. 1.25
- D. 1.73
Answer: C
NEW QUESTION # 230
An electronic gauge that combines more than one function in a single unit is called which of the following?
Response:
- A. Oscilloscope
- B. Multimeter
- C. Master gage
- D. Pyrometer
Answer: B
NEW QUESTION # 231
Which of the following gages would be used for checking inside dimensions?
Response:
- A. Spline
- B. Limit
- C. Plug
- D. Ring
Answer: C
NEW QUESTION # 232
Which of the following best describes the Six Sigma philosophy?
Response:
- A. Regularly scheduled rapid improvement events in which the right people come together to find ways to eliminate waste in business processes and implement their solutions very quickly.
- B. Teams working on short- to medium-term projects that solve problems which directly impact the bottom line, exposing the "hidden factories" and using statistical methods and data to drive their decisions.
- C. A structured management approach for the entire organization, centered on quality, based on the participation of everyone and aimed at long-term success through customer satisfaction.
- D. Daily activity sustaining continuous improvement in which people do rapid experiments to learn how to eliminate waste in business processes.
Answer: B
NEW QUESTION # 233
......
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