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ASQ CQI Exam Syllabus Topics:

SectionWeightObjectives
Topic 1: Metrology26%- Common Measurement Tools
  • 1. Gauge blocks
  • 2. Calipers (dial, digital, vernier)
  • 3. Height gauges
  • 4. Micrometers (outside, inside, depth)
  • 5. Dial indicators
  • 6. Pin gauges, thread gauges, ring gauges
- Measurement Techniques
  • 1. Angular measurement
  • 2. Linear and dimensional measurement
  • 3. Surface finish measurement
  • 4. Gauge R&R (Repeatability and Reproducibility)
  • 5. Thread measurement
- Special Measurement Equipment
  • 1. Surface plates and height standards
  • 2. Optical comparators (shadow graphs)
  • 3. Hardness testers
  • 4. Coordinate Measuring Machines (CMM)
  • 5. Thread measuring wires
- Calibration
  • 1. Out-of-calibration procedures
  • 2. Traceability to national standards (NIST)
  • 3. Calibration systems and schedules
Topic 2: Technical Mathematics19%- Measurement Systems
  • 1. Unit conversions
  • 2. Metric (SI) and Imperial (U.S. Customary) units
- Basic Shop Math
  • 1. Fractions, decimals, and percentages
  • 2. Arithmetic operations (addition, subtraction, multiplication, division)
  • 3. Order of operations
- Geometry
  • 1. Properties of circles, angles, and triangles
  • 2. Coordinate systems (polar, Cartesian)
  • 3. Area, volume, and perimeter calculations
- Trigonometry
  • 1. Trigonometric functions (sine, cosine, tangent)
  • 2. Right triangle solutions
  • 3. Pythagorean theorem
- Algebra
  • 1. Ratio and proportion
  • 2. Linear equations
  • 3. Transposition of formulas
Topic 3: Inspection and Test33%- Nondestructive Testing (NDT)
  • 1. Liquid penetrant testing
  • 2. Magnetic particle testing
  • 3. Visual inspection
- Inspection Planning and Processes
  • 1. Receiving Inspection
  • 2. Final Inspection
  • 3. In-Process Inspection (IPI)
  • 4. First Article Inspection (FAI)
- Blueprint Reading
  • 1. Symbols and abbreviations
  • 2. Drawing types and views
  • 3. Dimensioning and tolerancing (GD&T basics)
  • 4. Material and finish specifications
- Sampling
  • 1. OC curves
  • 2. Sampling concepts (lot, sample size)
  • 3. Sampling plans (ANSI/ASQ Z1.4, Z1.9)
  • 4. AQL (Acceptable Quality Level)
Topic 4: Quality Assurance22%- Root Cause Analysis and Corrective Action
  • 1. 5 Whys, Fishbone diagrams
  • 2. Corrective and Preventive Actions (CAPA)
  • 3. Nonconforming product control
  • 4. Material Review Board (MRB)
- Quality Basics
  • 1. Quality management systems (ISO 9001 overview)
  • 2. Customer-supplier relations
  • 3. Cost of quality (prevention, appraisal, failure)
- Statistical Process Control (SPC)
  • 1. Variables and attributes data
  • 2. Control charts (X-bar, R, p, c charts)
  • 3. Process capability (Cp, Cpk)
- Quality Audits and Documentation
  • 1. Audit types (internal, external, product, process)
  • 2. Record keeping and traceability
  • 3. Document control

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ASQ Certified Quality Inspector Sample Questions (Q296-Q301):

NEW QUESTION # 296
You are performing normal sampling on a purchased component. Two of the last five lots have contained too many defective parts to be accepted. What should you do to your sampling plan?
Response:

Answer: D


NEW QUESTION # 297
A control chart is used to control a paper towel line. End product is produced in rolls of varying length 12 inches wide. Nonconformities include tears, improper printing, improper perforations, etc. The control statistic is defects per 100 sheets with one roll constituting a sample.
Which control chart is most appropriate to use?
Response:

Answer: A


NEW QUESTION # 298
Which of the following hardness tests is best suited for plastic and rubber?
Response:

Answer: C


NEW QUESTION # 299
Convert 32,000 to scientific notation.
Response:

Answer: B


NEW QUESTION # 300
An oscilloscope is best described as an instrument to analyze:
I) If an electrical component is working
II) Power source to see if there is noise on the line or if the line is clean Response:

Answer: C


NEW QUESTION # 301
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