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| Section | Weight | Objectives |
|---|
| Quality Assurance | 22% | - Quality Basics
- 1. Cost of quality (prevention, appraisal, failure)
- 2. Quality management systems (ISO 9001 overview)
- 3. Customer-supplier relations
- Quality Audits and Documentation
- 1. Record keeping and traceability
- 2. Document control
- 3. Audit types (internal, external, product, process)
- Root Cause Analysis and Corrective Action
- 1. 5 Whys, Fishbone diagrams
- 2. Corrective and Preventive Actions (CAPA)
- 3. Nonconforming product control
- 4. Material Review Board (MRB)
- Statistical Process Control (SPC)
- 1. Process capability (Cp, Cpk)
- 2. Control charts (X-bar, R, p, c charts)
- 3. Variables and attributes data
|
| Technical Mathematics | 19% | - Basic Shop Math
- 1. Arithmetic operations (addition, subtraction, multiplication, division)
- 2. Order of operations
- 3. Fractions, decimals, and percentages
- Trigonometry
- 1. Right triangle solutions
- 2. Pythagorean theorem
- 3. Trigonometric functions (sine, cosine, tangent)
- Measurement Systems
- 1. Metric (SI) and Imperial (U.S. Customary) units
- 2. Unit conversions
- Geometry
- 1. Properties of circles, angles, and triangles
- 2. Coordinate systems (polar, Cartesian)
- 3. Area, volume, and perimeter calculations
- Algebra
- 1. Linear equations
- 2. Ratio and proportion
- 3. Transposition of formulas
|
| Inspection and Test | 33% | - Inspection Planning and Processes
- 1. First Article Inspection (FAI)
- 2. Final Inspection
- 3. Receiving Inspection
- 4. In-Process Inspection (IPI)
- Nondestructive Testing (NDT)
- 1. Visual inspection
- 2. Liquid penetrant testing
- 3. Magnetic particle testing
- Blueprint Reading
- 1. Symbols and abbreviations
- 2. Material and finish specifications
- 3. Dimensioning and tolerancing (GD&T basics)
- 4. Drawing types and views
- Sampling
- 1. AQL (Acceptable Quality Level)
- 2. OC curves
- 3. Sampling concepts (lot, sample size)
- 4. Sampling plans (ANSI/ASQ Z1.4, Z1.9)
|
| Metrology | 26% | - Special Measurement Equipment
- 1. Coordinate Measuring Machines (CMM)
- 2. Hardness testers
- 3. Optical comparators (shadow graphs)
- 4. Thread measuring wires
- 5. Surface plates and height standards
- Measurement Techniques
- 1. Gauge R&R (Repeatability and Reproducibility)
- 2. Angular measurement
- 3. Linear and dimensional measurement
- 4. Thread measurement
- 5. Surface finish measurement
- Common Measurement Tools
- 1. Dial indicators
- 2. Height gauges
- 3. Calipers (dial, digital, vernier)
- 4. Micrometers (outside, inside, depth)
- 5. Gauge blocks
- 6. Pin gauges, thread gauges, ring gauges
- Calibration
- 1. Calibration systems and schedules
- 2. Traceability to national standards (NIST)
- 3. Out-of-calibration procedures
|
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ASQ Certified Quality Inspector Sample Questions (Q258-Q263):
NEW QUESTION # 258
Lot codes, batch numbers, serial numbers are important material control methods as related to:
Response:
- A. Identification
- B. Traceability
- C. Both Traceability and Identification
- D. Acceptability of the product
Answer: C
NEW QUESTION # 259
Which of the following measurement technique applications is a telescoping gauge that is subsequently measured with calipers used for?
Response:
- A. Checking pitch
- B. Direct measurement of concentricity
- C. Transfer gauging of a hole
- D. Differential gauging of a taper on an orthopedic part
Answer: A
NEW QUESTION # 260
Which of the combinations of hardness indenter positioning and depth upon indentation are proper?

Response:
- A. A1, A2, B1, B2, C1, and C2
- B. All combinations
- C. B2 only
- D. C1 and A1 only
Answer: C
NEW QUESTION # 261
Which of the following are effective methods for the control of age sensitive materials?
Response:
- A. Record the date received on the containers
- B. Sequentially number each of the containers
- C. Identify the expiration date on the containers
- D. Record the date opened on the containers
Answer: C
NEW QUESTION # 262
A major defect is best described as one that
Response:
- A. is found in the majority of units in a tested lot
- B. can cause a product to fail
- C. is more than 20% out of tolerance
- D. may be likely to cause unsafe conditions
Answer: B
NEW QUESTION # 263
......
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