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| Section | Weight | Objectives |
|---|---|---|
| Topic 1: Testing & Inspection | 15% | - Acceptance/rejection criteria - ASTM test methods (C113, C133, C704, etc.) - Sample preparation and testing procedures |
| Topic 2: API STD 936 Core Requirements | 30% | - Roles and responsibilities of personnel - Quality control guidelines - Documentation and reporting requirements |
| Topic 3: Curing, Drying & Post-Installation | 10% | - Defects, repair, and maintenance - Curing and firing procedures - Dryout and heating protocols |
| Topic 4: Installation Methods & Procedures | 20% | - Casting, gunning, ramming, hand packing - Anchors and support systems - Mixing, batching, and placement techniques |
| Topic 5: Refractory Materials & Qualification | 25% | - Types, properties, and specifications - Applicator qualification requirements - Material qualification testing |
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NEW QUESTION # 61
Refractories that are resistant to chemical attack by both acid and basic slags, refractories, or fluxes at high temperature is
Answer: B
NEW QUESTION # 62
Colour coding does not require for anchor alloy of
Answer: B
NEW QUESTION # 63
What is the ASTM test designation for cold crush strength?
Answer: D
Explanation:
The correct ASTM designation for testingcold crushing strength (CCS)of refractory materials isASTM C133.
This test determines the load at which a sample fails under compressive stress and is essential for assessing the structural integrity of castable and formed refractories.
ASTM C113 relates to permanent linear change.
ASTM C704 is for abrasion resistance.
ASTM C417 is not related to CCS in this context.
Reference:
API Std 936 references ASTM C133 as the governing method for determining cold crushing strength of refractory samples.
Also validated in API TR 978 -Monolithic Refractories: Properties and Selection
NEW QUESTION # 64
Hydration is the process that causes refractory concrete to:
Answer: B
Explanation:
Hydrationrefers to the chemical reaction between water and cement components in refractory concretes (hydraulic bonded castables), resulting in the formation ofcalcium-aluminate hydrates, which are responsible for initial strength-known asgreen strength. This strength enables the lining to be demolded and eventually dried without mechanical failure.
Hydration is not related to final heat resistance or dryout; those come later during the firing or heat-up stages.
It is distinct from setting in air-setting refractories or sintering in ceramic-bonded types.
Reference:
API TR 978 - Section on Hydraulic Bonded Castables and Cement Chemistry: "Hydration develops green strength necessary for handling and pre-dryout stages."
NEW QUESTION # 65
Each sample tested in accordance with ASTM C181 for workability index shall consist of how many specimens?
Answer: D
Explanation:
According to API Std 936, which incorporates ASTM C181 by reference:
"Each sample tested for workability index in accordance with ASTM C181 shall consist of three specimens."
- API Std 936, Section 6.4.6 Workability Testing
Thus, Option C is correct. This testing ensures consistency in the flow characteristics of castable refractories prior to installation.
NEW QUESTION # 66
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