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API API-936 Exam Syllabus Topics:

SectionObjectives
Topic 1: Applicator and Material Qualification- Installation methods
  • 1. Hand packing
  • 2. Ramming
  • 3. Gunning
  • 4. Casting
- Qualification procedures
  • 1. Environmental controls
  • 2. Surface preparation
  • 3. Mixing and water control
Topic 2: Post-Installation- Final verification
  • 1. Environmental conditions
  • 2. Lining integrity inspection
  • 3. Sealing requirements
- Dry-out and curing
  • 1. Temperature monitoring
  • 2. Heat-up schedules
  • 3. Cooling procedures
Topic 3: Inspection- Inspection techniques
  • 1. Core sampling
  • 2. Radiographic inspection
  • 3. Visual inspection
  • 4. Hammer testing
- Quality verification
  • 1. Material traceability
  • 2. Documentation requirements
  • 3. Acceptance criteria
  • 4. Repair procedures
Topic 4: Installation- Installation quality control
  • 1. Anchor systems and layouts
  • 2. Flash set recognition
  • 3. Production sampling
  • 4. Fiber addition procedures
- Installation equipment
  • 1. Casting equipment
  • 2. Gunite equipment
  • 3. Vibration equipment
Topic 5: Laboratory Testing Procedures- Refractory test methods
  • 1. Workability index testing
  • 2. Cold crushing strength testing
  • 3. Abrasion resistance testing
  • 4. Reheat change testing
- Material qualification
  • 1. Sample preparation
  • 2. Acceptance and rejection criteria
  • 3. Curing and firing procedures

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API Refractory Personnel Sample Questions (Q19-Q24):

NEW QUESTION # 19
Which of the following does not apply to cold crushing strength (CCS)?

Answer: C

Explanation:
Cold crushing strength testing must conform to ASTM C133, not C1113. ASTM C1113 applies to thermal conductivity measurements using hot-wire techniques, not compressive strength.
"CCS shall be determined in accordance with ASTM C133. The loading surface of the test machine shall be a steel bearing block with a spherical bearing surface."
- API Std 936, Section 6.4.2
Thus:
A is correct (density can affect rate of loading).
B is incorrect, making it the correct answer.
C and D are correct per standard testing procedures.


NEW QUESTION # 20
Pre-turn around planning means

Answer: D


NEW QUESTION # 21
Which factors must be the same when retesting a sample that fails to meet specification?

Answer:

Explanation:

Explanation:
Pallet
Batch
Testing Procedure
Sample
When a sample fails to meet the required specifications in accordance with API Std 936, any retesting must maintain strict consistency with the original conditions to ensure validity and comparability of results.
API 936 states:
"If a sample fails to meet any requirement, resampling shall be permitted. However, retesting shall be performed using specimens from the same batch, pallet, and sample as the original test. The same testing procedure must be used."
- API Std 936, Section 6.2.3
Explanation of Matching Terms:
Pallet: To ensure material consistency.
Batch: Revalidates results without introducing variability from a new production lot.
Testing Procedure: Methodology must not change to avoid skewed comparison.
Sample: Must be the original sample to confirm initial findings.
Therefore, all of these factors must remain the same. The only item in your provided list that is not required to match is "Inspection methods" - it is not part of the retesting condition clause.


NEW QUESTION # 22
Plastic refractories with a workability index below the manufacturer's minimum required value shall be:

Answer: C

Explanation:
API Std 936 is very specific about the consequences of failing workability index tests:
"Plastic refractory material that fails to meet the minimum manufacturer's workability index shall be subject to requalification testing or discarded."
- API Std 936, Section 6.4.6
No provision is made for adding water or extending mixing, as this would compromise material performance.
Thus:
A is correct.
B and C violate the standard.
D is not a prescribed corrective action in this case.


NEW QUESTION # 23
For erosion service, density results are determined from which of the following specimens?

Answer: D

Explanation:
For linings intended for erosive service, API 936 requires testing that includes specimens that experience real service wear simulation:
"For erosive service, bulk density shall be determined using the abrasion resistance test specimens and the linear change specimens."
- API Std 936, Section 6.4.3
Thus, both abrasion plates and linear change bars are used to evaluate density in erosion-sensitive applications.


NEW QUESTION # 24
......

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