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| Section | Objectives |
|---|
| Topic 1: Post-Installation | - Final verification
- 1. Lining integrity inspection
- 2. Environmental conditions
- 3. Sealing requirements
- Dry-out and curing
- 1. Heat-up schedules
- 2. Cooling procedures
- 3. Temperature monitoring
|
| Topic 2: Laboratory Testing Procedures | - Material qualification
- 1. Acceptance and rejection criteria
- 2. Sample preparation
- 3. Curing and firing procedures
- Refractory test methods
- 1. Reheat change testing
- 2. Cold crushing strength testing
- 3. Abrasion resistance testing
- 4. Workability index testing
|
| Topic 3: Applicator and Material Qualification | - Qualification procedures
- 1. Environmental controls
- 2. Surface preparation
- 3. Mixing and water control
- Installation methods
- 1. Ramming
- 2. Casting
- 3. Hand packing
- 4. Gunning
|
| Topic 4: Installation | - Installation quality control
- 1. Anchor systems and layouts
- 2. Flash set recognition
- 3. Production sampling
- 4. Fiber addition procedures
- Installation equipment
- 1. Casting equipment
- 2. Gunite equipment
- 3. Vibration equipment
|
| Topic 5: Inspection | - Inspection techniques
- 1. Hammer testing
- 2. Core sampling
- 3. Visual inspection
- 4. Radiographic inspection
- Quality verification
- 1. Acceptance criteria
- 2. Repair procedures
- 3. Documentation requirements
- 4. Material traceability
|
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API Refractory Personnel Sample Questions (Q32-Q37):
NEW QUESTION # 32
The functions of refractories include resistance to other destructive influences such as abrasion, pressure, chemical attack, and or rapid changes in temperature is called.
- A. Tertiary function
- B. Primary function
- C. None of the above
- D. Secondary function
Answer: D
NEW QUESTION # 33
An alternative to wire mesh baskets is a panel with enclosed sides when the:
- A. dimensions are less than 18 in. (450 mm) * 18 in. (450 mm) * 4 in. (100 mm)
- B. samples are cut from the edge of the panels
- C. samples are cut with an abrasive medium
- D. dimensions are greater than 18 in. (450 mm) * 18 in. (450 mm) * 4 in. (100 mm)
Answer: D
Explanation:
API 936 allows for the use oftest panels with enclosed sidesinstead of mesh basketswhen the dimensions exceed 18 in. x 18 in. x 4 in.This substitution provides adequate confinement and stability for larger samples during casting and curing, helping maintain uniformity and representative test integrity.
Wire mesh baskets are typically preferred for smaller, lighter samples, but for larger mock-ups or when vibration is involved, fully enclosed forms prevent edge erosion and deformation during casting and handling.
Reference:
API Std 936, Section 7.3.1.1 - "For samples greater than 18 in. × 18 in. × 4 in. (450 mm × 450 mm × 100 mm), solid-sided molds may be used instead of wire mesh baskets."
NEW QUESTION # 34
Pre-turn around planning means
- A. At least 12 months prior to the turnaround
- B. Any of the above
- C. At least 8 months prior to the turnaround
- D. At least 6 months prior to the turnaround
Answer: D
NEW QUESTION # 35
The surface of a refractory section not exposed to the source of heat
- A. Smooth face
- B. None of the above
- C. Cold face
- D. Hot face
Answer: C
NEW QUESTION # 36
Which of the following statements regarding curing of hydraulic bonded castables is true?
- A. The membrane curing compound shall burn off at a temperature not less than 500°F (260°C)
- B. Apply a manufacturer approved membrane-type curing compound before the surface is dry to the touch
- C. No part of the lining shall be allowed to air dry more than 3 hours before application of a curing compound
- D. After remaining in place for 24 hours, forms shall be removed and a curing compound applied within 1 hour of form removal
Answer: C
Explanation:
Hydraulic bonded castables, such as those using calcium aluminate cement, cure through ahydration reactionthat requires the presence of water. Premature drying due to wind, sun, or heat can halt the hydration process, weaken the structure, and cause surface cracking. API 936 mandates thatno part of the exposed surface of the castable shall be allowed to dry more than 3 hoursbefore a membrane curing compound is applied.
This statement ensures:
Retention of sufficient surface moisture for ongoing hydration.
Prevention of microcracking, which can later act as stress risers during service.
Uniform strength development across the lining.
The curing compound forms a film that limits evaporation, allowing for continued hydration over the next 24-
48 hours.
Reference:
API Std 936, Section 6.3.2: "No portion of the exposed surface shall be allowed to dry more than 3 h prior to the application of the curing compound." ASTM C309(Referenced Standard): Specifies the performance requirements for curing compounds used in cement-based materials.
NEW QUESTION # 37
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