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ASQ CQI Exam Syllabus Topics:

Section	Weight	Objectives
Inspection and Test	33%	- Inspection Planning and Processes 1. First Article Inspection (FAI) 2. In-Process Inspection (IPI) 3. Final Inspection 4. Receiving Inspection - Nondestructive Testing (NDT) 1. Visual inspection 2. Liquid penetrant testing 3. Magnetic particle testing - Blueprint Reading 1. Drawing types and views 2. Symbols and abbreviations 3. Dimensioning and tolerancing (GD&T basics) 4. Material and finish specifications - Sampling 1. AQL (Acceptable Quality Level) 2. Sampling concepts (lot, sample size) 3. Sampling plans (ANSI/ASQ Z1.4, Z1.9) 4. OC curves
Metrology	26%	- Calibration 1. Out-of-calibration procedures 2. Traceability to national standards (NIST) 3. Calibration systems and schedules - Measurement Techniques 1. Thread measurement 2. Angular measurement 3. Surface finish measurement 4. Linear and dimensional measurement 5. Gauge R&R (Repeatability and Reproducibility) - Common Measurement Tools 1. Micrometers (outside, inside, depth) 2. Pin gauges, thread gauges, ring gauges 3. Dial indicators 4. Gauge blocks 5. Calipers (dial, digital, vernier) 6. Height gauges - Special Measurement Equipment 1. Thread measuring wires 2. Optical comparators (shadow graphs) 3. Surface plates and height standards 4. Hardness testers 5. Coordinate Measuring Machines (CMM)
Quality Assurance	22%	- Statistical Process Control (SPC) 1. Control charts (X-bar, R, p, c charts) 2. Process capability (Cp, Cpk) 3. Variables and attributes data - Root Cause Analysis and Corrective Action 1. Nonconforming product control 2. Corrective and Preventive Actions (CAPA) 3. Material Review Board (MRB) 4. 5 Whys, Fishbone diagrams - Quality Audits and Documentation 1. Audit types (internal, external, product, process) 2. Record keeping and traceability 3. Document control - Quality Basics 1. Customer-supplier relations 2. Cost of quality (prevention, appraisal, failure) 3. Quality management systems (ISO 9001 overview)
Technical Mathematics	19%	- Trigonometry 1. Trigonometric functions (sine, cosine, tangent) 2. Pythagorean theorem 3. Right triangle solutions - Measurement Systems 1. Metric (SI) and Imperial (U.S. Customary) units 2. Unit conversions - Algebra 1. Transposition of formulas 2. Ratio and proportion 3. Linear equations - Basic Shop Math 1. Fractions, decimals, and percentages 2. Order of operations 3. Arithmetic operations (addition, subtraction, multiplication, division) - Geometry 1. Coordinate systems (polar, Cartesian) 2. Area, volume, and perimeter calculations 3. Properties of circles, angles, and triangles

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ASQ Certified Quality Inspector Sample Questions (Q38-Q43):

NEW QUESTION # 38
A rectangle has dimensions 3 5/8 inches and 6 3/4 inches. Find the area of the rectangle to the nearest 0.1 in 22.
Response:

A. 22.8 in 22
B. 24.5 in 22
C. 25.7 in 22
D. 25.2 in 22

Answer: B

NEW QUESTION # 39
Which of the following is the maximum number of defective units or defects in a sample that will permit acceptance of the lot?
Response:

A. Reject number
B. Acceptable quality level
C. Acceptance number
D. Clearance number

Answer: C

NEW QUESTION # 40
As a precaution when using torque wrenches:
Response:

A. Hold the handle at a comfortable position
B. Ensure the extension is 90 degrees to avoid cosine error
C. Apply the force slowly and smoothly
D. Never extend the torque wrench

Answer: C

NEW QUESTION # 41
Which of the following studies will most likely yield a reliable estimate or R&R:
Response:

A. Two or more operators, at least 10 samples, and two trials per sample per operator
B. One or more operators, at least 25 samples, and two trials per sample per operator
C. One or more operators, at least 20 samples, and two trials per sample per operator
D. Two or more operators, at least 20 samples, and one trial per sample per operator

Answer: A

NEW QUESTION # 42
A gap analysis is performed to identify gaps between:
Response:

A. Functionality requested and functionality implemented
B. Current and desired system performance
C. System requirements and test cases
D. Customer and system requirements

Answer: B

NEW QUESTION # 43
......

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