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ASQ CQI Exam Syllabus Topics:

SectionWeightObjectives
Metrology26%- Measurement Techniques
  • 1. Linear and dimensional measurement
  • 2. Thread measurement
  • 3. Angular measurement
  • 4. Surface finish measurement
  • 5. Gauge R&R (Repeatability and Reproducibility)
- Special Measurement Equipment
  • 1. Optical comparators (shadow graphs)
  • 2. Coordinate Measuring Machines (CMM)
  • 3. Thread measuring wires
  • 4. Hardness testers
  • 5. Surface plates and height standards
- Calibration
  • 1. Out-of-calibration procedures
  • 2. Calibration systems and schedules
  • 3. Traceability to national standards (NIST)
- Common Measurement Tools
  • 1. Gauge blocks
  • 2. Dial indicators
  • 3. Pin gauges, thread gauges, ring gauges
  • 4. Micrometers (outside, inside, depth)
  • 5. Height gauges
  • 6. Calipers (dial, digital, vernier)
Technical Mathematics19%- Trigonometry
  • 1. Pythagorean theorem
  • 2. Trigonometric functions (sine, cosine, tangent)
  • 3. Right triangle solutions
- Algebra
  • 1. Ratio and proportion
  • 2. Transposition of formulas
  • 3. Linear equations
- Measurement Systems
  • 1. Unit conversions
  • 2. Metric (SI) and Imperial (U.S. Customary) units
- Basic Shop Math
  • 1. Order of operations
  • 2. Arithmetic operations (addition, subtraction, multiplication, division)
  • 3. Fractions, decimals, and percentages
- Geometry
  • 1. Area, volume, and perimeter calculations
  • 2. Properties of circles, angles, and triangles
  • 3. Coordinate systems (polar, Cartesian)
Inspection and Test33%- Inspection Planning and Processes
  • 1. Final Inspection
  • 2. In-Process Inspection (IPI)
  • 3. First Article Inspection (FAI)
  • 4. Receiving Inspection
- Nondestructive Testing (NDT)
  • 1. Liquid penetrant testing
  • 2. Magnetic particle testing
  • 3. Visual inspection
- Sampling
  • 1. Sampling concepts (lot, sample size)
  • 2. AQL (Acceptable Quality Level)
  • 3. Sampling plans (ANSI/ASQ Z1.4, Z1.9)
  • 4. OC curves
- Blueprint Reading
  • 1. Symbols and abbreviations
  • 2. Material and finish specifications
  • 3. Dimensioning and tolerancing (GD&T basics)
  • 4. Drawing types and views
Quality Assurance22%- Quality Basics
  • 1. Quality management systems (ISO 9001 overview)
  • 2. Customer-supplier relations
  • 3. Cost of quality (prevention, appraisal, failure)
- Root Cause Analysis and Corrective Action
  • 1. Corrective and Preventive Actions (CAPA)
  • 2. Material Review Board (MRB)
  • 3. Nonconforming product control
  • 4. 5 Whys, Fishbone diagrams
- Quality Audits and Documentation
  • 1. Document control
  • 2. Audit types (internal, external, product, process)
  • 3. Record keeping and traceability
- Statistical Process Control (SPC)
  • 1. Variables and attributes data
  • 2. Process capability (Cp, Cpk)
  • 3. Control charts (X-bar, R, p, c charts)

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ASQ Certified Quality Inspector Sample Questions (Q64-Q69):

NEW QUESTION # 64
When the gage stability error is relatively high for air gage, possible causes are:
Response:

Answer: B


NEW QUESTION # 65
An inspector is checking a plastic part for surface defects. Which of these testing methods would work?
Response:

Answer: A


NEW QUESTION # 66
A rectangle has dimensions 3 5/8 inches and 6 3/4 inches. Find the area of the rectangle to the nearest 0.1 in 22.
Response:

Answer: A


NEW QUESTION # 67
In order to eliminate inspector errors which of the following would be effective?
Response:

Answer: A


NEW QUESTION # 68
A round pin has a blueprint callout of 15.89 mm to 16.0 mm. A feature control frame has a straightness callout 0.04 at maximum material condition. The gage will accept a total variation of:
Response:

Answer: D


NEW QUESTION # 69
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