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| Section | Objectives |
|---|
| General Onshore Pipeline Construction Inspection | - Welding and NDE
- 1. Welder Qualification
- 2. Visual Inspection
- 3. Non-Destructive Examination
- 4. Welding Procedures
- Coating and Cathodic Protection
- 1. Coating Repair
- 2. Coating Inspection
- 3. Holiday Detection
- Pressure Testing
- 1. Leak Detection
- 2. Hydrostatic Testing
- 3. Test Documentation
- Pipeline Construction Activities
- 1. Trenching and Backfilling
- 2. Lowering-In Operations
- 3. Right-of-Way and Surveying
- 4. Tie-In Activities
- 5. Stringing and Bending
|
| Personnel and Pipeline Safety | - Regulatory Requirements
- 1. DOT Pipeline Safety Regulations
- 2. OSHA Regulations
- Construction Safety
- 1. Heavy Equipment Safety
- 2. Welding Safety
- 3. Hazard Recognition
- 4. Excavation Safety
|
| Environmental and Pollution Control | - Environmental Protection
- 1. Spill Prevention
- 2. Erosion Control
- 3. Waste Management
- Environmental Compliance
- 1. Water Protection Measures
- 2. Environmental Permits
- 3. Site Restoration
|
| Codes and Standards | - Referenced Standards
- 1. ASME B31.8
- 2. ASME B31.4
- 3. API Spec Q1
- 4. API RP 1110
- 5. API 1104
- 6. API RP 1169
|
| Inspector Responsibilities | - Quality Assurance and Compliance
- 1. Deviation Reporting
- 2. Contractor Oversight
- 3. Code Compliance Verification
- Inspection Documentation
- 1. Daily Logs
- 2. Inspection Reports
- 3. Record Keeping
|
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API Pipeline Construction Inspector Exam Sample Questions (Q99-Q104):
NEW QUESTION # 99
Casing protecting a transmission line under a rail road must withstand________.
- A. Impressed Current
- B. Superimposed Loads
- C. Stress Corrosion Cracking
- D. Pressure Testing
Answer: B
NEW QUESTION # 100
What is the typical distance between new and existing pipe?
-1 to 18 in
-12 to 18 in
-12 to 24 in
49 CFR 192.325 and 192.250
- A. Ends must be sealed
- B. Facility Owner
- C. 12 in to 24 in
- D. 5% of volume
Answer: C
NEW QUESTION # 101
Facility, Commissioning, and Pre-start-up Review, inspectors should understand owner/operator MOT requirements and why adherence to them can prevent incidents. In the case of construction MOC concepts do what?
- A. Recognize, document, and communicate such factors as change and personnel, organizational make up, physical configuration/layouts, equipment, site conditions, materials, and procedures if required.
- B. They shall be accepted as meeting the requirements provided they break at not less than 95% of the tensile strength of the material(API 1104 5.3)
- C. Action to illuminate the cause of a potential nonconformity or other potential undesirable situation.(Preventative action is taken to prevent occurrence were as correct of action is taken to prevent recurrence)(ISO 9000 3.12.1)
- D. Management with regard to quality, can include establishing quality policies in quality objectives and processes to achieve these quality objectives through quality planning quality assurance quality control and quality improvement(ISO 9000 3.3.4)
Answer: C
NEW QUESTION # 102
Inspect bends for
- A. Standard Pipeline Transportation Systems for Liquids and Slurries
- B. Minimum specified distance from welds and ends. Bending increments are distributed along length of bend.
- C. Area within 24" of facilities or the distance mandated by state law, whichever is greater. NOTE: CGA & INGAA says 18".
- D. Area where the ground disturbance occurs within 50, of centerline of ROW, facility or easement
Answer: B
NEW QUESTION # 103
Hydro test parameters per 49 CFR 195
- A. Noise level exceeds 85 dba over an 8 hour period. INGAA states during pressure testing to keep under 80 dba,s
- B. 4 hrs @ 125% Max Operating Pressure for above ground pipe. 8 hrs @ 110% MOP.
- C. Area where the ground disturbance occurs within 50, of centerline of ROW, facility or easement
- D. Protractor, Measuring tape, Center Finder, Straight edge.
Answer: B
NEW QUESTION # 104
......
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