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ASQ CQI Exam Syllabus Topics:

SectionWeightObjectives
Topic 1: Metrology26%- Common Measurement Tools
  • 1. Dial indicators
  • 2. Pin gauges, thread gauges, ring gauges
  • 3. Micrometers (outside, inside, depth)
  • 4. Calipers (dial, digital, vernier)
  • 5. Gauge blocks
  • 6. Height gauges
- Measurement Techniques
  • 1. Surface finish measurement
  • 2. Linear and dimensional measurement
  • 3. Gauge R&R (Repeatability and Reproducibility)
  • 4. Angular measurement
  • 5. Thread measurement
- Calibration
  • 1. Out-of-calibration procedures
  • 2. Traceability to national standards (NIST)
  • 3. Calibration systems and schedules
- Special Measurement Equipment
  • 1. Thread measuring wires
  • 2. Optical comparators (shadow graphs)
  • 3. Surface plates and height standards
  • 4. Coordinate Measuring Machines (CMM)
  • 5. Hardness testers
Topic 2: Inspection and Test33%- Sampling
  • 1. Sampling concepts (lot, sample size)
  • 2. Sampling plans (ANSI/ASQ Z1.4, Z1.9)
  • 3. AQL (Acceptable Quality Level)
  • 4. OC curves
- Blueprint Reading
  • 1. Drawing types and views
  • 2. Dimensioning and tolerancing (GD&T basics)
  • 3. Material and finish specifications
  • 4. Symbols and abbreviations
- Inspection Planning and Processes
  • 1. In-Process Inspection (IPI)
  • 2. First Article Inspection (FAI)
  • 3. Final Inspection
  • 4. Receiving Inspection
- Nondestructive Testing (NDT)
  • 1. Liquid penetrant testing
  • 2. Visual inspection
  • 3. Magnetic particle testing
Topic 3: Technical Mathematics19%- Measurement Systems
  • 1. Metric (SI) and Imperial (U.S. Customary) units
  • 2. Unit conversions
- Basic Shop Math
  • 1. Fractions, decimals, and percentages
  • 2. Arithmetic operations (addition, subtraction, multiplication, division)
  • 3. Order of operations
- Geometry
  • 1. Coordinate systems (polar, Cartesian)
  • 2. Properties of circles, angles, and triangles
  • 3. Area, volume, and perimeter calculations
- Algebra
  • 1. Linear equations
  • 2. Transposition of formulas
  • 3. Ratio and proportion
- Trigonometry
  • 1. Right triangle solutions
  • 2. Trigonometric functions (sine, cosine, tangent)
  • 3. Pythagorean theorem
Topic 4: Quality Assurance22%- Quality Basics
  • 1. Customer-supplier relations
  • 2. Quality management systems (ISO 9001 overview)
  • 3. Cost of quality (prevention, appraisal, failure)
- Statistical Process Control (SPC)
  • 1. Control charts (X-bar, R, p, c charts)
  • 2. Process capability (Cp, Cpk)
  • 3. Variables and attributes data
- Root Cause Analysis and Corrective Action
  • 1. 5 Whys, Fishbone diagrams
  • 2. Material Review Board (MRB)
  • 3. Nonconforming product control
  • 4. Corrective and Preventive Actions (CAPA)
- Quality Audits and Documentation
  • 1. Document control
  • 2. Record keeping and traceability
  • 3. Audit types (internal, external, product, process)

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ASQ Certified Quality Inspector Sample Questions (Q97-Q102):

NEW QUESTION # 97
As a precaution when using torque wrenches:
Response:

Answer: D


NEW QUESTION # 98
In order to prevent the inadvertent use or distribution of nonconforming product, it is necessary that the ______ and ______ of all material be clearly and correctly indicated.
Response:

Answer: C


NEW QUESTION # 99
One key difference between control limits and specification limits is:
Response:

Answer: D


NEW QUESTION # 100
All of the following statements are true about electronic gages EXCEPT:
Response:

Answer: A


NEW QUESTION # 101
Which of the following can measure difficult contours and part configurations?
Response:

Answer: D


NEW QUESTION # 102
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