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AIChE CCPSC Exam Syllabus Topics:

SectionWeightObjectives
Topic 1: Incident Investigation and Learning10-15%- Lessons Learned and Knowledge Management
- Investigation Report Development
- Trending and Performance Metrics
- Incident Classification and Severity
- Root Cause Analysis Methods
Topic 2: Management of Change (MOC)8-12%- Technical Review and Risk Assessment
- Temporary vs. Permanent Changes
- Personnel and Organizational Changes
- MOC Process Requirements
Topic 3: Process Safety Engineering Fundamentals15-20%- Equipment Design and Integrity
- Fire and Explosion Dynamics
- Toxicology and Exposure Assessment
- Thermodynamics and Reaction Hazards
- Chemical Process Safety Fundamentals
Topic 4: Regulatory Compliance and Auditing5-10%- Compliance Verification Methods
- EPA RMP Regulations
- International Process Safety Standards
- Process Safety Auditing Techniques
- OSHA PSM Requirements
Topic 5: Process Safety Management Systems15-20%- Elements of PSM Systems
- Management Leadership and Commitment
- Continuous Improvement Frameworks
- Policy and Strategic Planning
Topic 6: Risk Assessment and Analysis20-25%- Fault Tree Analysis (FTA)
- Event Tree Analysis (ETA)
- Bow-Tie Analysis
- Hazard Identification (HAZID)
- Hazard and Operability Analysis (HAZOP)
- Quantitative Risk Assessment (QRA)
- Layer of Protection Analysis (LOPA)
Topic 7: Operating Procedures and Practices10-15%- Operations Training and Competency
- Permit-to-Work Systems
- Safe Work Practices
- Standard Operating Procedures (SOPs)
- Startup and Shutdown Procedures
Topic 8: Emergency Planning and Response5-10%- Inherently Safer Design Principles
- Containment and Mitigation Barriers
- Emergency Response Planning
- Safety Instrumented Systems (SIS)

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AIChE CCPS Process Safety Professional Certification Sample Questions (Q11-Q16):

NEW QUESTION # 11
Which of the following is not a leading metric for emergency management?

Answer: B

Explanation:
The correct answer is A because it represents a lagging indicator , not a leading metric.
CCPS distinguishes between leading and lagging indicators in process safety. Leading indicators are proactive measures that monitor system performance and help prevent incidents before they occur. In contrast, lagging indicators measure outcomes after an event has already happened , such as incidents, injuries, or losses.
Option A (number of actual process safety incidents in the past year) is clearly a lagging metric , as it reflects failures that have already occurred. While useful for tracking historical performance, it does not help proactively improve emergency preparedness.
Options B, C, and D are all leading indicators . The number of trained responders (B) reflects preparedness and capability. The number of plan revisions (C) indicates continuous improvement and updating of emergency procedures. The number of realistic drills (D) demonstrates active testing and validation of emergency response systems.
CCPS emphasizes that effective emergency management relies heavily on leading indicators , as they provide early insight into readiness and allow organizations to address gaps before an actual emergency occurs.


NEW QUESTION # 12
Workforce involvement metrics can involve (select all that apply):

Answer: B,E

Explanation:
The correct answers are B and C because workforce involvement metrics in CCPS RBPS focus on active participation, engagement, and feedback from personnel in process safety activities.
B (number of safety suggestions submitted) is a direct indicator of workforce engagement. A high number of suggestions reflects a proactive safety culture where employees are encouraged to identify hazards and propose improvements. CCPS highlights employee participation as a key contributor to strong process safety performance.
C (comments on training content and refresher frequency) is also a valid workforce involvement metric. It reflects how actively employees engage with training programs and provide feedback to improve their effectiveness. This aligns with CCPS emphasis on continuous learning and workforce input.
Options A (loss of containment incidents) and E (past due PHA action items) are lagging or compliance metrics , not direct measures of workforce involvement. D (nuisance alarm rate) relates to alarm management and system performance rather than employee participation.
CCPS distinguishes between participation metrics (leading indicators of engagement) and outcome metrics (incident-based or system performance). Workforce involvement metrics specifically track how well personnel are contributing to and engaging with process safety systems, which is critical for sustaining a strong safety culture.


NEW QUESTION # 13
Which one of the following characteristics describes an organization that exhibits strong Process Safety Competency?

Answer: D

Explanation:
The correct answer is A because it directly reflects the core definition of Process Safety Competency within the CCPS Risk-Based Process Safety framework.
Process Safety Competency focuses on ensuring that personnel at all levels possess the knowledge, skills, and abilities required to manage process safety risks effectively . This includes identifying required competencies, assessing current capabilities, and providing structured training and development programs to close any gaps.
Option A captures this precisely by emphasizing both identification of required skills and implementation of training systems to ensure competency is achieved and maintained.
Options B and C relate to specific RBPS elements- safe work practices and operating procedures -rather than overall competency. Option D reflects workforce involvement and responsiveness , which is more aligned with safety culture than competency.
CCPS highlights that strong process safety competency includes initial training, refresher training, verification of understanding, and ongoing development , ensuring that personnel can recognize hazards, follow procedures, and respond appropriately to abnormal situations.
Ultimately, organizations with strong competency systems are better equipped to prevent incidents through informed decision-making and skilled execution of tasks .


NEW QUESTION # 14
The Risk Based Process Safety element which is designed to verify that a process is verified safe to start after a short term shutdown is Operational Readiness. True or False?

Answer: A

Explanation:
The correct answer is B (False) because Operational Readiness in CCPS Risk-Based Process Safety is primarily intended for new startups, major modifications, or significant changes , not routine or short-term shutdowns.
Operational Readiness (often implemented as a Pre-Startup Safety Review - PSSR ) ensures that systems are properly designed, installed, tested, and safe to operate before initial startup or restart after major changes . It verifies that procedures, training, safeguards, and documentation are in place and that risks introduced by changes have been addressed.
For short-term or routine shutdowns , safety verification is typically managed through Operating Procedures and Safe Work Practices , such as startup checklists, shift handover processes, and standard operating procedures. These ensure that equipment is in the correct condition and that it is safe to resume operation without requiring a full Operational Readiness review.
CCPS distinguishes between routine operational control and formal readiness reviews for significant risk changes . Applying Operational Readiness to every short-term shutdown would be impractical and unnecessary.
Therefore, while verifying safe startup is essential, Operational Readiness is not specifically intended for short-term shutdown situations , making the statement false.


NEW QUESTION # 15
The control of the status of systems and equipment is part of:

Answer: A

Explanation:
The correct answer is C. Conduct of Operations because this RBPS element specifically addresses the day-to- day management and control of process conditions, equipment status, and operational discipline .
CCPS defines Conduct of Operations as the framework that ensures systems and equipment are operated in a safe, consistent, and well-controlled manner . A key component of this element is maintaining clear knowledge of equipment status , such as whether systems are in service, out of service, under maintenance, isolated, or in standby mode. This includes practices like valve line-up control, tagging, shift handover communication, and status logging.
Option B (Operational Readiness) focuses on ensuring systems are ready for startup or restart, including pre- startup safety reviews, but it does not govern ongoing status control during routine operations. Option A (Incident Investigation) is concerned with learning from past events, not managing current equipment status.
Option D (Hazard Identification and Risk Analysis) focuses on identifying and evaluating hazards, not controlling operational conditions.
CCPS emphasizes that poor control of equipment status can lead to serious incidents, such as incorrect line- ups or unintended releases. Therefore, strict operational discipline under Conduct of Operations is essential for maintaining process safety.


NEW QUESTION # 16
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