Exam API-936 Consultant & API-936 Exam Exercise

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API API-936 Exam Syllabus Topics:

SectionWeightObjectives
Topic 1: Installation Practices30%- Curing and dry-out procedures
  • 1. Moisture removal and controlled drying
    • 2. Heat-up schedules
      - Installation methods
      • 1. Casting and gunning techniques
        • 2. Brick lining installation
          Topic 2: Refractory Materials25%- Types of refractory materials
          • 1. Castables, bricks, and monolithics
            • 2. Acidic, basic, and neutral refractories
              - Material properties and selection
              • 1. Chemical resistance and durability
                • 2. Thermal resistance and conductivity
                  Topic 3: Inspection and Quality Control25%- Defect identification
                  • 1. Cracking, spalling, and erosion
                    • 2. Failure analysis fundamentals
                      - Inspection methods
                      • 1. Non-destructive testing (NDT) basics
                        • 2. Visual inspection techniques
                          Topic 4: Safety and Standards20%- Worksite safety
                          • 1. Personal protective equipment (PPE)
                            • 2. High-temperature environment safety
                              - API standards compliance
                              • 1. Industry codes and regulations
                                • 2. API inspection standards overview

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                                  API Refractory Personnel Sample Questions (Q17-Q22):

                                  NEW QUESTION # 17
                                  Based on-screen analysis, the size of Alumina - silicate aggregate in typical modern castable is

                                  Answer: B


                                  NEW QUESTION # 18
                                  In the absence of owner specification, which party or individual sets the temperature limits for refractory and mix water?

                                  Answer: B

                                  Explanation:
                                  When the owner does not provide explicit temperature criteria for mixing and placement, the refractory manufacturer's instructions prevail:
                                  "If not specified by the owner, the refractory manufacturer's published recommendations shall be followed for temperature limits of both material and mixing water."
                                  - API TR 980, Section 4.5.2
                                  Thus, Option B is correct.


                                  NEW QUESTION # 19
                                  According to API 936, test specimens are required to be held at oven dry temperature for how many hours?

                                  Answer: B

                                  Explanation:
                                  API Std 936 specifies the drying duration for specimens prior to testing as follows:
                                  "Test specimens shall be dried for not less than 12 hours at 230 °F to 250 °F (110 °C to 120 °C) to constant weight."
                                  - API Std 936, Section 6.3.1, Drying Procedure
                                  This ensures the specimens are free of moisture and meet consistent testing conditions.


                                  NEW QUESTION # 20
                                  From each production run, the testing frequency for erosion service refractory is one sample per:

                                  Answer: A

                                  Explanation:
                                  API 936 establishes quality assurance testing frequencies based on usage, service condition, and criticality of application. Forerosion service refractory, which is subject to high-velocity particle impingement (e.g., in FCCU units), the standard testing frequency isone sample per 2 tons or less. This ensures that each significant quantity used in fabrication is represented by a test sample to verify compressive strength, density, and abrasion resistance.
                                  Failure to meet this frequency may risk undetected variability in raw material batches or mixing inconsistencies.
                                  Reference:


                                  NEW QUESTION # 21
                                  A combination of refractory grain and suitable bonding agent that, after the addition of a proper liquid, is generally poured into place to form a refractory shape or structure which becomes rigid because of chemical action is called

                                  Answer: D


                                  NEW QUESTION # 22
                                  ......

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