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ASQ CQI Exam Syllabus Topics:

SectionWeightObjectives
Quality Assurance22%- Quality Basics
  • 1. Customer-supplier relations
  • 2. Quality management systems (ISO 9001 overview)
  • 3. Cost of quality (prevention, appraisal, failure)
- Quality Audits and Documentation
  • 1. Audit types (internal, external, product, process)
  • 2. Record keeping and traceability
  • 3. Document control
- Statistical Process Control (SPC)
  • 1. Variables and attributes data
  • 2. Control charts (X-bar, R, p, c charts)
  • 3. Process capability (Cp, Cpk)
- Root Cause Analysis and Corrective Action
  • 1. Corrective and Preventive Actions (CAPA)
  • 2. Material Review Board (MRB)
  • 3. Nonconforming product control
  • 4. 5 Whys, Fishbone diagrams
Technical Mathematics19%- Algebra
  • 1. Ratio and proportion
  • 2. Linear equations
  • 3. Transposition of formulas
- Measurement Systems
  • 1. Unit conversions
  • 2. Metric (SI) and Imperial (U.S. Customary) units
- Basic Shop Math
  • 1. Arithmetic operations (addition, subtraction, multiplication, division)
  • 2. Order of operations
  • 3. Fractions, decimals, and percentages
- Geometry
  • 1. Coordinate systems (polar, Cartesian)
  • 2. Area, volume, and perimeter calculations
  • 3. Properties of circles, angles, and triangles
- Trigonometry
  • 1. Right triangle solutions
  • 2. Pythagorean theorem
  • 3. Trigonometric functions (sine, cosine, tangent)
Inspection and Test33%- Blueprint Reading
  • 1. Drawing types and views
  • 2. Dimensioning and tolerancing (GD&T basics)
  • 3. Material and finish specifications
  • 4. Symbols and abbreviations
- Sampling
  • 1. Sampling plans (ANSI/ASQ Z1.4, Z1.9)
  • 2. OC curves
  • 3. Sampling concepts (lot, sample size)
  • 4. AQL (Acceptable Quality Level)
- Inspection Planning and Processes
  • 1. Final Inspection
  • 2. Receiving Inspection
  • 3. In-Process Inspection (IPI)
  • 4. First Article Inspection (FAI)
- Nondestructive Testing (NDT)
  • 1. Liquid penetrant testing
  • 2. Magnetic particle testing
  • 3. Visual inspection
Metrology26%- Calibration
  • 1. Out-of-calibration procedures
  • 2. Calibration systems and schedules
  • 3. Traceability to national standards (NIST)
- Measurement Techniques
  • 1. Thread measurement
  • 2. Angular measurement
  • 3. Gauge R&R (Repeatability and Reproducibility)
  • 4. Surface finish measurement
  • 5. Linear and dimensional measurement
- Special Measurement Equipment
  • 1. Hardness testers
  • 2. Coordinate Measuring Machines (CMM)
  • 3. Thread measuring wires
  • 4. Surface plates and height standards
  • 5. Optical comparators (shadow graphs)
- Common Measurement Tools
  • 1. Height gauges
  • 2. Calipers (dial, digital, vernier)
  • 3. Pin gauges, thread gauges, ring gauges
  • 4. Gauge blocks
  • 5. Micrometers (outside, inside, depth)
  • 6. Dial indicators

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ASQ Certified Quality Inspector Sample Questions (Q117-Q122):

NEW QUESTION # 117
Which of the following shapes of the indenter tip of a hardness tester for metal is associated with the Rockwell test method?
Response:

Answer: A


NEW QUESTION # 118
When testing hardness on a large article, in this case, a half-kilometer long railroad rail, what is/are the best choice(s) of considerations that must be addressed by the inspector?
Response:

Answer: A


NEW QUESTION # 119
A caliper that is typically used at the mill to accept parts was sent out for calibration. After it came back, the calibration certificate indicated that the caliper was out of spec when it was received by the calibration service. What is the next step?
Response:

Answer: D


NEW QUESTION # 120
Calculate the mode of the following data set: 3 4 5 6 6 6 7 3 2 7 8 7 8 8 8 8 9 Response:

Answer: C


NEW QUESTION # 121
Express 0.000487 in scientific notation.
Response:

Answer: B


NEW QUESTION # 122
......

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