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ASQ CQI Exam Syllabus Topics:

SectionWeightObjectives
Quality Assurance22%- Root Cause Analysis and Corrective Action
  • 1. Nonconforming product control
  • 2. Corrective and Preventive Actions (CAPA)
  • 3. 5 Whys, Fishbone diagrams
  • 4. Material Review Board (MRB)
- Quality Audits and Documentation
  • 1. Audit types (internal, external, product, process)
  • 2. Document control
  • 3. Record keeping and traceability
- Quality Basics
  • 1. Quality management systems (ISO 9001 overview)
  • 2. Cost of quality (prevention, appraisal, failure)
  • 3. Customer-supplier relations
- Statistical Process Control (SPC)
  • 1. Process capability (Cp, Cpk)
  • 2. Variables and attributes data
  • 3. Control charts (X-bar, R, p, c charts)
Inspection and Test33%- Sampling
  • 1. Sampling concepts (lot, sample size)
  • 2. AQL (Acceptable Quality Level)
  • 3. Sampling plans (ANSI/ASQ Z1.4, Z1.9)
  • 4. OC curves
- Nondestructive Testing (NDT)
  • 1. Visual inspection
  • 2. Liquid penetrant testing
  • 3. Magnetic particle testing
- Inspection Planning and Processes
  • 1. First Article Inspection (FAI)
  • 2. Final Inspection
  • 3. In-Process Inspection (IPI)
  • 4. Receiving Inspection
- Blueprint Reading
  • 1. Drawing types and views
  • 2. Symbols and abbreviations
  • 3. Dimensioning and tolerancing (GD&T basics)
  • 4. Material and finish specifications
Metrology26%- Common Measurement Tools
  • 1. Dial indicators
  • 2. Height gauges
  • 3. Pin gauges, thread gauges, ring gauges
  • 4. Micrometers (outside, inside, depth)
  • 5. Calipers (dial, digital, vernier)
  • 6. Gauge blocks
- Measurement Techniques
  • 1. Angular measurement
  • 2. Thread measurement
  • 3. Surface finish measurement
  • 4. Linear and dimensional measurement
  • 5. Gauge R&R (Repeatability and Reproducibility)
- Special Measurement Equipment
  • 1. Surface plates and height standards
  • 2. Thread measuring wires
  • 3. Coordinate Measuring Machines (CMM)
  • 4. Optical comparators (shadow graphs)
  • 5. Hardness testers
- Calibration
  • 1. Out-of-calibration procedures
  • 2. Traceability to national standards (NIST)
  • 3. Calibration systems and schedules
Technical Mathematics19%- Measurement Systems
  • 1. Unit conversions
  • 2. Metric (SI) and Imperial (U.S. Customary) units
- Basic Shop Math
  • 1. Arithmetic operations (addition, subtraction, multiplication, division)
  • 2. Fractions, decimals, and percentages
  • 3. Order of operations
- Trigonometry
  • 1. Pythagorean theorem
  • 2. Trigonometric functions (sine, cosine, tangent)
  • 3. Right triangle solutions
- Geometry
  • 1. Properties of circles, angles, and triangles
  • 2. Coordinate systems (polar, Cartesian)
  • 3. Area, volume, and perimeter calculations
- Algebra
  • 1. Ratio and proportion
  • 2. Linear equations
  • 3. Transposition of formulas

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ASQ Certified Quality Inspector Sample Questions (Q48-Q53):

NEW QUESTION # 48
Which of the following transfer type measuring devices typically have no measuring scale?
Response:

Answer: D


NEW QUESTION # 49
On a control chart, what pattern occurs when there are eight points in a row falling on both sides of the central line and none of the points fall within the -1ᶞ and the +1ᶞ limits?
Response:

Answer: A


NEW QUESTION # 50
When there is an even number of values listed in descending order, the median is represented by which of the following?
Response:

Answer: B


NEW QUESTION # 51
How many cm in 2.6 feet?
Response:

Answer: A


NEW QUESTION # 52
What is a portion of material taken from a larger collection of material that can be used to make decisions about the larger collection of material?
Response:

Answer: A


NEW QUESTION # 53
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