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| Section | Weight | Objectives |
|---|
| Topic 1: Quality Assurance and Improvement | 23% | - Process control and capability
- 1. Cp, Cpk, Ppk, process analysis
- 2. Control charts for variables and attributes
- Quality systems and tools
- 1. Quality management principles, audits, documentation
- 2. 7 QC tools, problem solving, CAPA
|
| Topic 2: Inspection and Test | 32% | - Testing methods
- 1. Nonconforming material control and MRB
- 2. Destructive, nondestructive (NDT), hardness testing
- Technical documentation
- 1. Specifications, standards, and drawing interpretation
- 2. Blueprint reading, GD&T symbols and rules
- Sampling and inspection
- 1. Attribute/variable sampling plans (ANSI/ASQ Z1.4, Z1.9)
- 2. First article, receiving, in-process, final inspection
|
| Topic 3: Metrology | 26% | - Measurement instruments
- 1. Variable gauges: micrometers, calipers, CMMs
- 2. Surface measurement, optical tools
- 3. Attribute gauges: go/no-go, thread gauges
- Calibration and traceability
- 1. Calibration standards and procedures
- 2. Measurement System Analysis (MSA, Gage R&R)
|
| Topic 4: Technical Mathematics | 19% | - Basic statistics
- 1. Normal distribution concepts
- 2. Mean, median, mode, range, standard deviation
- Basic shop math
- 1. Algebra, geometry, trigonometry applications
- 2. Fractions, decimals, percentages, conversions
|
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ASQ Certified Quality Inspector Sample Questions (Q121-Q126):
NEW QUESTION # 121
Which of the following is the correct way to open and close a micrometer?
Response:
- A. Run the thimble across your hand.
- B. Hold the adjusting nut and turn the ratchet screw.
- C. Run the thimble across a hard surface.
- D. Hold it by the thimble and twirl it.
Answer: A
NEW QUESTION # 122
Solve for x: 3.29x - 2.07 = 1.79x + 12.93.
Response:
Answer: B
NEW QUESTION # 123
A change in calibration intervals would depend mainly on
Response:
- A. how frequently the tool is used
- B. the operator who is using the tool
- C. the location in which the tool is used
- D. the environment in which the tool is used
Answer: A
NEW QUESTION # 124
The small hole gage:
Response:
- A. is a variable gage
- B. All of the above
- C. consists of two hemispherical contact surfaces spread apart by an adjustable wedge
- D. utilizes a steel rule to measure diameter or length
Answer: C
NEW QUESTION # 125
Lot codes, batch numbers, serial numbers are important material control methods as related to:
Response:
- A. Traceability
- B. Identification
- C. Acceptability of the product
- D. Both Traceability and Identification
Answer: D
NEW QUESTION # 126
......
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