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| Section | Weight | Objectives |
|---|
| Inspection and Quality Control | 25% | - Defect identification
- 1. Failure analysis fundamentals
- 2. Cracking, spalling, and erosion
- Inspection methods
- 1. Visual inspection techniques
- 2. Non-destructive testing (NDT) basics
|
| Safety and Standards | 20% | - API standards compliance
- 1. Industry codes and regulations
- 2. API inspection standards overview
- Worksite safety
- 1. Personal protective equipment (PPE)
- 2. High-temperature environment safety
|
| Refractory Materials | 25% | - Types of refractory materials
- 1. Castables, bricks, and monolithics
- 2. Acidic, basic, and neutral refractories
- Material properties and selection
- 1. Chemical resistance and durability
- 2. Thermal resistance and conductivity
|
| Installation Practices | 30% | - Installation methods
- 1. Casting and gunning techniques
- 2. Brick lining installation
- Curing and dry-out procedures
- 1. Heat-up schedules
- 2. Moisture removal and controlled drying
|
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API Refractory Personnel Sample Questions (Q43-Q48):
NEW QUESTION # 43
Refractory failure mechanisms are.
- A. Overheating and chemical attack
- B. All of the above
- C. Erosion and corrosion
- D. Thermal shock and mechanical abuse
Answer: B
NEW QUESTION # 44
Blanket, Module, Bulk paper, rope, and vacuum formed shaped are:
- A. Unshaped refractory
- B. All of the above
- C. Refractory fibers
- D. Shaped refractory
Answer: C
NEW QUESTION # 45
API 936, the standard test method for abrasion resistance of refractory materials at room temperature is
- A. C 704 - 01
- B. C 113 - 02
- C. C 181 - 91
- D. None of the above
Answer: A
NEW QUESTION # 46
Materials that are easily reduced to a granular or powdery condition after placement are known as:
- A. granular grog.
- B. friable materials.
- C. mineral additives.
- D. calcined frits.
Answer: B
Explanation:
PerAPI Std 936, friable materials are defined as:
"Friable: A term applied to a material that is easily reduced to a powdery or granular state by crushing or rubbing."
-API Std 936, Section 3: Definitions
This is a key property considered in refractory evaluation because friability can indicate material weakness after installation.
Therefore:
A (friable materials)is the correct and technically defined term.
The other terms refer to distinct classes of materials not defined this way.
NEW QUESTION # 47
For as-installed testing in casting applications, what is the minimum number of cast samples required by each mixing crew per material per shift?
- A. Four
- B. One
- C. Three
- D. Two
Answer: D
Explanation:
API 936 requires thata minimum of two test specimens be cast for each material, per mixing crew, per shiftduring casting applications. This ensures quality assurance through redundancy, enabling confirmation of critical physical properties like density and compressive strength. The testing must reflect real field conditions and each active crew's installation consistency.
Reference:
API Std 936, Clause 7.3.2 - "At least two samples shall be prepared per material per crew per shift for as- installed testing."
NEW QUESTION # 48
......
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