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AIChE CCPSC Exam Syllabus Topics:

SectionObjectives
Topic 1: Risk-Based Process Safety (RBPS) Framework- Training and Performance Assurance
- Emergency Management
- Conduct of Operations
- Process Knowledge Management
- Contractor Management
- Hazard Identification and Risk Analysis
- Asset Integrity and Reliability
- Metrics and Performance Measurement
- Operational Readiness
- Auditing
- Management Review and Continuous Improvement
- Compliance with Standards
- Incident Investigation
- Process Safety Culture
- Management of Change
- Operating Procedures
- Safe Work Practices

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AIChE CCPS Process Safety Professional Certification 認定 CCPSC 試験問題 (Q72-Q77):

質問 # 72
Which of the following considerations should be addressed when developing a process safety Audit system?
(select all that apply)

正解:A、B、C、D

解説:
The correct answer is A, B, C, and D because all listed items are essential components of an effective process safety audit system , as defined by CCPS within the RBPS framework.
Option A (documenting audit results) is critical because audit findings must be clearly recorded to ensure traceability, accountability, and follow-up of corrective actions . Without proper documentation, lessons learned may be lost and improvements may not be implemented.
Option B (scheduling audits) ensures that audits are conducted at appropriate intervals. CCPS emphasizes that audits should be planned, periodic, and risk-based , rather than ad hoc.
Option C (performing audits) refers to the actual execution of the audit process, including data collection, interviews, field verification, and evaluation of system effectiveness . This is the core activity of the audit system.
Option D (staffing of audit teams) is also essential because audits must be conducted by qualified, competent, and objective personnel . Proper team composition ensures technical expertise, independence, and credibility of findings.
CCPS highlights that a robust audit system includes planning, execution, documentation, and follow-up , all supported by competent personnel to ensure continuous improvement in process safety performance.


質問 # 73

A chemical processor has a chlorine unloading facility shown in the sketch. The area has an ambient chlorine detector with audible alarm and a chemical operator is continually in attendance during the unloading operation. In the event of a leak, the action plan is to spray water on the leak and the contained spill to effect some dilution. Identify and discuss any negative consequences that might result from implementing this plan.

正解:B

解説:
The correct answer is B because, according to CCPS hazard evaluation principles, response strategies must consider secondary hazards and unintended consequences . While water spray is sometimes used for vapor knockdown, applying it directly to a chlorine release can create additional risks.
Chlorine reacts with water to form hydrochloric acid (HCl) and hypochlorous acid (HOCl) , both of which are highly corrosive and toxic , potentially increasing harm to personnel and damaging equipment. Additionally, water can spread contamination , creating contaminated runoff that may extend the affected area and introduce environmental hazards.
From a Hazard Identification and Risk Assessment (HIRA) perspective, this response may also increase operator exposure , especially if personnel must approach the leak to apply water. The reliance on a single operator and manual intervention reduces the effectiveness of independent protection layers.
Furthermore, water spray may reduce visibility , complicate emergency response, and give a false sense of mitigation while not effectively stopping the release source. CCPS emphasizes that effective safeguards should prioritize containment, isolation, and remote mitigation , rather than relying on manual intervention in hazardous zones.
This scenario highlights the importance of thoroughly evaluating emergency actions to ensure they do not escalate the hazard or introduce new risks .


質問 # 74
Which of the following is generally a disadvantage of a rupture disc vs a relief valve?

正解:D

解説:
The correct answer is C because rupture discs are generally more fragile and susceptible to damage during installation and handling compared to relief valves, which is a recognized disadvantage in CCPS guidance on pressure relief systems within Mechanical Integrity.
Rupture discs are thin membranes designed to burst at a specific pressure. Because of their delicate construction, improper installation (e.g., incorrect torque, misalignment, or physical handling damage) can alter their burst pressure or cause premature failure. This sensitivity requires strict installation procedures, trained personnel, and careful inspection practices.
Option A is actually an advantage of rupture discs. They provide tight sealing with zero leakage , preventing fugitive emissions and eliminating simmering that can occur in relief valves.
Option B is also an advantage. Rupture discs respond very rapidly to sudden pressure spikes , making them suitable for scenarios like deflagrations or tube ruptures.
Option D is generally considered an advantage as well, since rupture discs can be made from corrosion- resistant materials or coated, often at lower cost than equivalent corrosion-resistant relief valves.
CCPS emphasizes selecting pressure relief devices based on service conditions, reliability, response characteristics, and maintenance considerations, including installation sensitivity.


質問 # 75
The Risk Based Process Safety element which is designed to verify that a process is verified safe to start after a short term shutdown is Operational Readiness. True or False?

正解:A

解説:
The correct answer is B (False) because Operational Readiness in CCPS Risk-Based Process Safety is primarily intended for new startups, major modifications, or significant changes , not routine or short-term shutdowns.
Operational Readiness (often implemented as a Pre-Startup Safety Review - PSSR ) ensures that systems are properly designed, installed, tested, and safe to operate before initial startup or restart after major changes . It verifies that procedures, training, safeguards, and documentation are in place and that risks introduced by changes have been addressed.
For short-term or routine shutdowns , safety verification is typically managed through Operating Procedures and Safe Work Practices , such as startup checklists, shift handover processes, and standard operating procedures. These ensure that equipment is in the correct condition and that it is safe to resume operation without requiring a full Operational Readiness review.
CCPS distinguishes between routine operational control and formal readiness reviews for significant risk changes . Applying Operational Readiness to every short-term shutdown would be impractical and unnecessary.
Therefore, while verifying safe startup is essential, Operational Readiness is not specifically intended for short-term shutdown situations , making the statement false.


質問 # 76
The control of the status of systems and equipment is part of:

正解:B

解説:
The correct answer is C. Conduct of Operations because this RBPS element specifically addresses the day-to- day management and control of process conditions, equipment status, and operational discipline .
CCPS defines Conduct of Operations as the framework that ensures systems and equipment are operated in a safe, consistent, and well-controlled manner . A key component of this element is maintaining clear knowledge of equipment status , such as whether systems are in service, out of service, under maintenance, isolated, or in standby mode. This includes practices like valve line-up control, tagging, shift handover communication, and status logging.
Option B (Operational Readiness) focuses on ensuring systems are ready for startup or restart, including pre- startup safety reviews, but it does not govern ongoing status control during routine operations. Option A (Incident Investigation) is concerned with learning from past events, not managing current equipment status.
Option D (Hazard Identification and Risk Analysis) focuses on identifying and evaluating hazards, not controlling operational conditions.
CCPS emphasizes that poor control of equipment status can lead to serious incidents, such as incorrect line- ups or unintended releases. Therefore, strict operational discipline under Conduct of Operations is essential for maintaining process safety.


質問 # 77
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