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ASQ CQI Exam Syllabus Topics:

SectionWeightObjectives
Topic 1: Metrology26%- Common Measurement Tools
  • 1. Dial indicators
  • 2. Gauge blocks
  • 3. Micrometers (outside, inside, depth)
  • 4. Height gauges
  • 5. Pin gauges, thread gauges, ring gauges
  • 6. Calipers (dial, digital, vernier)
- Special Measurement Equipment
  • 1. Hardness testers
  • 2. Surface plates and height standards
  • 3. Coordinate Measuring Machines (CMM)
  • 4. Optical comparators (shadow graphs)
  • 5. Thread measuring wires
- Calibration
  • 1. Traceability to national standards (NIST)
  • 2. Out-of-calibration procedures
  • 3. Calibration systems and schedules
- Measurement Techniques
  • 1. Gauge R&R (Repeatability and Reproducibility)
  • 2. Surface finish measurement
  • 3. Angular measurement
  • 4. Thread measurement
  • 5. Linear and dimensional measurement
Topic 2: Inspection and Test33%- Inspection Planning and Processes
  • 1. Receiving Inspection
  • 2. In-Process Inspection (IPI)
  • 3. First Article Inspection (FAI)
  • 4. Final Inspection
- Nondestructive Testing (NDT)
  • 1. Magnetic particle testing
  • 2. Liquid penetrant testing
  • 3. Visual inspection
- Blueprint Reading
  • 1. Dimensioning and tolerancing (GD&T basics)
  • 2. Symbols and abbreviations
  • 3. Drawing types and views
  • 4. Material and finish specifications
- Sampling
  • 1. Sampling plans (ANSI/ASQ Z1.4, Z1.9)
  • 2. OC curves
  • 3. AQL (Acceptable Quality Level)
  • 4. Sampling concepts (lot, sample size)
Topic 3: Quality Assurance22%- Quality Basics
  • 1. Cost of quality (prevention, appraisal, failure)
  • 2. Customer-supplier relations
  • 3. Quality management systems (ISO 9001 overview)
- Quality Audits and Documentation
  • 1. Record keeping and traceability
  • 2. Audit types (internal, external, product, process)
  • 3. Document control
- Root Cause Analysis and Corrective Action
  • 1. Material Review Board (MRB)
  • 2. Nonconforming product control
  • 3. Corrective and Preventive Actions (CAPA)
  • 4. 5 Whys, Fishbone diagrams
- Statistical Process Control (SPC)
  • 1. Process capability (Cp, Cpk)
  • 2. Control charts (X-bar, R, p, c charts)
  • 3. Variables and attributes data
Topic 4: Technical Mathematics19%- Trigonometry
  • 1. Right triangle solutions
  • 2. Trigonometric functions (sine, cosine, tangent)
  • 3. Pythagorean theorem
- Measurement Systems
  • 1. Unit conversions
  • 2. Metric (SI) and Imperial (U.S. Customary) units
- Geometry
  • 1. Coordinate systems (polar, Cartesian)
  • 2. Area, volume, and perimeter calculations
  • 3. Properties of circles, angles, and triangles
- Algebra
  • 1. Linear equations
  • 2. Transposition of formulas
  • 3. Ratio and proportion
- Basic Shop Math
  • 1. Order of operations
  • 2. Fractions, decimals, and percentages
  • 3. Arithmetic operations (addition, subtraction, multiplication, division)

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ASQ Certified Quality Inspector Sample Questions (Q49-Q54):

NEW QUESTION # 49
Seriousness classifications for quality characteristics and defects are derived from Response:

Answer: B


NEW QUESTION # 50
At startup, a sample was selected for first article inspection. Production continued while the sample was inspected in the QC lab.
In-process inspections using an AQL sampling plan were performed pending first piece inspection results. The first article inspection result indicated the length of the first piece was at the maximum specification limit.
Which of the following would be the most appropriate action to take?
Response:

Answer: B


NEW QUESTION # 51
Which of the following is the difference between the true value (master measurement) and the average of the observed measurements of the same part that has the same distribution over the entire measurement range?
Response:

Answer: B


NEW QUESTION # 52
Rank order the following standards, from highest to lowest.
1. International standards
2. Company laboratory standards
3. Metrology laboratory standards
4. National standards
Response:

Answer: D


NEW QUESTION # 53
A gage that responds to the increase in pressure when air flow is reduced is called a(n):
Response:

Answer: D


NEW QUESTION # 54
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