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AIChE CCPSC Exam Syllabus Topics:

SectionObjectives
Topic 1: Risk-Based Process Safety (RBPS) Framework- Metrics and Performance Measurement
- Hazard Identification and Risk Analysis
- Compliance with Standards
- Management Review and Continuous Improvement
- Conduct of Operations
- Safe Work Practices
- Emergency Management
- Process Knowledge Management
- Management of Change
- Asset Integrity and Reliability
- Operational Readiness
- Process Safety Culture
- Auditing
- Operating Procedures
- Training and Performance Assurance
- Contractor Management
- Incident Investigation

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AIChE CCPS Process Safety Professional Certification Sample Questions (Q20-Q25):

NEW QUESTION # 20
The accumulation for a relief device is:

Answer: A

Explanation:
The correct answer is C because accumulation is defined (per CCPS and industry standards such as ASME) as the pressure increase above the relief device set pressure, expressed as a percentage of the set pressure .
When a relief device (such as a safety valve or rupture disc) activates, the system pressure is allowed to rise above the set pressure during discharge. This temporary pressure increase is called accumulation . It reflects the system's ability to safely handle overpressure while the relief device is relieving excess energy or material.
Mathematically, accumulation is calculated as:
Option A is incorrect because accumulation is not referenced to MAWP. Option B describes pressure relative to MAWP, which is not the definition of accumulation. Option D is also incorrect because it mixes MAWP and set pressure improperly.

CCPS emphasizes understanding accumulation as part of pressure relief system design , ensuring that vessels can tolerate the maximum allowable accumulation (often 10% for single relief devices under many codes) without exceeding safe limits.


NEW QUESTION # 21
Which of the following statements apply to the purpose of an incident investigation? (Select all that apply)

Answer: A,B

Explanation:
The correct answers are A and C because CCPS defines the primary purpose of incident investigation as learning and prevention , not blame or administrative classification.
A (continuous improvement) is a core objective. CCPS emphasizes that incident investigations should identify system weaknesses, gaps in safeguards, and management system deficiencies. The findings are used to strengthen process safety programs, improve procedures, enhance training, and refine risk controls.
C (prevent recurrence) is the fundamental goal. Investigations focus on identifying root causes and contributing factors to ensure that similar incidents do not happen again. This includes both immediate causes and deeper organizational or systemic issues.
Option B is incorrect because CCPS promotes a no-blame or just culture approach . The focus is not on assigning fault or discipline but on understanding why defenses failed. Blame-oriented investigations discourage reporting and hinder learning.
Option D is also incorrect because not all injuries are classified as process safety incidents . CCPS distinguishes between occupational safety (e.g., slips, trips) and process safety events (loss of containment of hazardous materials). The purpose of investigation is not merely documentation but learning and prevention.
Overall, incident investigation is a critical feedback loop in RBPS for continuous risk reduction and organizational learning.


NEW QUESTION # 22
Static Electricity accumulation could be a concern with which of the following fluids? (Select all that apply)

Answer: B,C,D

Explanation:
The correct answers are B (Hexane), C (Benzene), and D (Toluene) because these are low-conductivity hydrocarbon liquids , which are highly susceptible to static electricity accumulation .
CCPS guidance explains that static charge buildup occurs when fluids flow, splash, or are agitated- especially in non-conductive or poorly conductive liquids . Hydrocarbons such as hexane, benzene, and toluene have low electrical conductivity , meaning that any generated static charge cannot dissipate easily .
This can lead to charge accumulation and eventual discharge (spark), which may ignite flammable vapor-air mixtures.
In contrast, sea water (A) is highly conductive due to dissolved salts, allowing static charges to dissipate quickly and preventing dangerous accumulation. Therefore, static electricity is generally not a concern with conductive fluids like seawater.
CCPS emphasizes that static hazards are particularly important during operations such as tank filling, transfer, filtration, and mixing of flammable liquids. Proper controls include bonding and grounding, limiting flow velocities, avoiding splash filling, and using anti-static additives where applicable.
Thus, non-conductive flammable liquids (B, C, D) present a significant static ignition hazard, while conductive liquids like seawater do not.


NEW QUESTION # 23
A facility has several processes that need to be audited. There are 120 P & IDs (Piping and Instrumentation Diagrams) for the processes to be audited. The auditor responsible for Process Knowledge Management should:

Answer: A

Explanation:
Comprehensive Explanation (CCPS-based):
The correct answer is D because CCPS auditing guidance emphasizes the use of representative sampling when the volume of information is large. Reviewing all 120 P & IDs is typically impractical and unnecessary for an audit, while reviewing only high-risk processes (Option A) could overlook systemic issues in lower- risk areas.
A representative sample ensures that the auditor evaluates consistency, completeness, and quality of process knowledge management across the entire facility , not just selected areas. This approach allows identification of systemic weaknesses , such as outdated drawings, missing information, or inconsistencies between documents and actual installations.
Option B may help logistically but does not address the audit methodology , which is the focus of the question. Option C is inefficient and not aligned with standard audit practices, which prioritize effectiveness and practicality .
CCPS promotes audits that are risk-informed, efficient, and evidence-based , using sampling techniques to draw valid conclusions about the overall health of a system without reviewing every single document.


NEW QUESTION # 24
For which of the following Risk Based Process Safety elements do checklists generally serve an important role? (Select all that apply)

Answer: B,C

Explanation:
The correct answers are B and C because checklists are widely used in structured, procedural, and verification- based activities , which are central to Operational Readiness and Operating Procedures.
Option B (Operational Readiness) is correct because checklists are essential in Pre-Startup Safety Reviews (PSSR) and readiness verification. They ensure that all required steps-such as confirming equipment installation, procedures, training, and safeguards-are completed before startup. Checklists help prevent omissions and ensure consistency.
Option C (Operating Procedures) is also correct because checklists are often embedded in procedures to guide operators through critical steps , especially during startup, shutdown, emergency operations, or infrequent tasks. They promote operational discipline and reduce the likelihood of human error.
Options A, D, and E are less dependent on checklists. These elements focus more on behavior, communication, culture, and engagement , which are not effectively managed through checklist-based approaches alone.
CCPS emphasizes that checklists are most valuable where standardization, completeness, and verification are critical , helping ensure that important steps are not missed and that processes are executed safely and consistently.


NEW QUESTION # 25
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