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AIChE CCPSC Exam Syllabus Topics:

SectionWeightObjectives
Topic 1: Hazard Identification and Risk Analysis25%- Risk Evaluation and Control
  • 1. Risk criteria and prioritization
    • 2. Inherent safety, prevention, mitigation
      - Hazard Assessment Methods
      • 1. FMEA, LOPA, Quantitative Risk Analysis
        • 2. HAZOP, What-If, Checklist
          Topic 2: Process Safety Management Systems30%- Asset Integrity and Reliability
          • 1. Equipment quality assurance
            • 2. Maintenance, inspection, testing
              - Process Knowledge Management
              • 1. Documentation, P&IDs, design basis
                • 2. Data management and integrity
                  - Management of Change
                  • 1. Technical and administrative review
                    • 2. Risk assessment for changes
                      - Operating Procedures and Safe Work Practices
                      • 1. Procedure development and maintenance
                        • 2. Permit systems, lockout/tagout
                          Topic 3: Measurement, Audit, and Continuous Improvement15%- Performance Indicators
                          • 1. Leading and lagging metrics
                            • 2. Data collection and reporting
                              - Audit and Assessment
                              • 1. Compliance verification
                                • 2. System effectiveness evaluation
                                  Topic 4: Risk Based Process Safety (RBPS) Fundamentals15%- Process Safety Competency
                                  • 1. Training and development
                                    • 2. Knowledge and skills requirements
                                      • 3. Competency verification
                                        - Process Safety Culture
                                        • 1. Workforce engagement
                                          • 2. Leadership and commitment
                                            • 3. Compliance and standards
                                              Topic 5: Incident Investigation and Learning15%- Investigation Methodology
                                              • 1. Evidence collection and analysis
                                                • 2. Root cause analysis
                                                  - Learning and Improvement
                                                  • 1. Knowledge sharing and prevention
                                                    • 2. Corrective actions implementation

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                                                      AIChE CCPS Process Safety Professional Certification Sample Questions (Q102-Q107):

                                                      NEW QUESTION # 102
                                                      It is considered good Risk Based Process Safety practice to periodically review operating procedures, and this review must be done by the person who wrote the procedure.
                                                      True or False?

                                                      Answer: B

                                                      Explanation:
                                                      The correct answer is B (False) because, while CCPS strongly emphasizes the importance of periodic review of operating procedures , it does not require that the review be performed by the original author . In fact, CCPS Risk-Based Process Safety encourages independent, multidisciplinary review to improve effectiveness and identify gaps.
                                                      Operating procedures should be reviewed regularly to ensure they remain accurate, current, and aligned with actual plant conditions , especially after changes managed through MOC. However, limiting the review to the original author can introduce bias and reduce the likelihood of identifying errors or outdated information.
                                                      CCPS promotes involving operators, engineers, supervisors, and subject matter experts in the review process.
                                                      Operators, in particular, provide valuable practical insights into how procedures are used in real operations.
                                                      Independent reviewers are more likely to challenge assumptions and detect inconsistencies.
                                                      Additionally, procedure reviews should verify consistency with process safety information, training materials, and field practices . This supports safe and reliable operations and reduces the risk of human error.
                                                      Therefore, while periodic review is essential, requiring the original author to perform the review is not considered good RBPS practice , and broader participation is preferred.


                                                      NEW QUESTION # 103
                                                      A line is provided for adding a chemical to a reactor to quench the reaction. The line has an automatic valve which is designed to open when reactor temperature exceeds the High-High limit. Which of the items are key parts of the ITPM (Inspection, Testing, and Preventive Maintenance) requirements for the valve? (Select all that apply)

                                                      Answer: B,D

                                                      Explanation:
                                                      The correct answers are A and C because ITPM (Inspection, Testing, and Preventive Maintenance) focuses on verifying performance and ensuring ongoing reliability of safety-critical equipment , not on design requirements.
                                                      Option A is correct because functional testing is essential to confirm that the valve operates as intended under real or simulated conditions. In this case, the valve must open quickly enough to effectively quench the reaction, meaning both functionality and response time are critical performance criteria.
                                                      Option C is also correct because CCPS emphasizes that safety-critical systems must be periodically inspected and tested at appropriate intervals to ensure they remain reliable. This includes not only the valve itself but also its control system , such as sensors and logic that trigger the action.
                                                      Option B and D are design considerations, not ITPM activities. While they are important during the design phase (e.g., ensuring fail-safe positioning or proper sizing), they do not fall under inspection and maintenance requirements.
                                                      CCPS highlights that ITPM ensures that protective systems continue to function as intended throughout their lifecycle , reducing the risk of failure during demand condition


                                                      NEW QUESTION # 104
                                                      Applicable codes and standards can be issued by (Select all that apply)

                                                      Answer: A,B,C,D

                                                      Explanation:
                                                      The correct answer is A, B, C, and D because CCPS recognizes that codes and standards originate from multiple levels , both internal and external to an organization. Within the RBPS element "Compliance with Standards," organizations must identify, adopt, and comply with all applicable requirements regardless of their source.
                                                      Regulatory agencies (B) are a primary source, issuing legally enforceable rules such as OSHA regulations or environmental laws. National and international standards organizations (D) -such as API, ASME, ISO, and NFPA-develop widely accepted consensus standards that define good engineering and safety practices.
                                                      However, CCPS also emphasizes that companies (A) often develop their own internal engineering standards, specifications, and best practices that may be more stringent than external requirements. Similarly, business units or individual sites (C) may create localized procedures or technical standards tailored to specific operations, hazards, or regional requirements.
                                                      All these sources must be integrated into a comprehensive compliance system. CCPS stresses that organizations are responsible not only for identifying applicable external standards but also for ensuring that internal standards are consistent, current, and properly implemented .
                                                      Therefore, effective process safety requires recognizing that codes and standards are multi-sourced , and all listed options are valid contributors.


                                                      NEW QUESTION # 105
                                                      The President of a small chemical company with only one plant states that small companies do not need the same level of Process Safety competency as larger companies. Do you agree or disagree? Explain your answer.

                                                      Answer: C

                                                      Explanation:
                                                      The correct answer is C because CCPS clearly emphasizes that process safety competency requirements are driven by hazard and risk, not organizational size . Even small facilities can handle hazardous chemicals, high pressures, or flammable materials that present significant potential for catastrophic incidents , including fires, explosions, and toxic releases.
                                                      The RBPS element Process Safety Competency requires organizations to ensure that personnel possess the appropriate knowledge, skills, and experience to manage process risks effectively. This includes hazard identification, risk assessment, safe operation, and emergency response. These requirements apply equally to small and large organizations when similar hazards exist.
                                                      CCPS guidance also highlights that smaller companies may face greater vulnerability due to limited resources, fewer layers of oversight, and less redundancy in expertise. Therefore, maintaining strong competency is even more critical. When internal capability is limited, organizations are expected to use external experts, consultants, or industry resources to fill gaps.
                                                      Importantly, many historical incidents have occurred in smaller facilities, reinforcing that risk exposure-not company size-determines the need for robust process safety systems . Thus, all organizations must implement appropriate competency levels proportional to the hazards they manage to ensure safe and reliable operations.


                                                      NEW QUESTION # 106
                                                      Which of the following are effective methods for verifying that an operator understood the training provided?
                                                      (Select all that apply)

                                                      Answer: A,C

                                                      Explanation:
                                                      The correct answers are B and D because CCPS emphasizes that training effectiveness must be verified through demonstrated understanding and competency , not simply attendance or acknowledgment.
                                                      Option B is correct because a written quiz or test is a structured method to assess whether the operator has understood key concepts, procedures, and safety requirements. Properly designed tests can validate knowledge retention and comprehension.
                                                      Option D is also correct because trainer verification of demonstrated understanding (such as practical demonstrations, simulations, or observed task performance) provides strong evidence that the operator can apply the training in real work situations. This aligns with CCPS expectations for performance-based competency assurance .
                                                      Option A is not sufficient because a signed form only confirms that training was completed, not that it was understood. Option C is also inadequate, as attendance does not demonstrate comprehension or ability to perform tasks safely.
                                                      CCPS stresses that organizations must ensure personnel are not just trained, but competent to perform safely , which requires verification through testing, observation, and demonstrated performance rather than passive confirmation methods.


                                                      NEW QUESTION # 107
                                                      ......

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