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ASQ CQI Exam Syllabus Topics:

SectionWeightObjectives
Topic 1: Quality Assurance22%- Root Cause Analysis and Corrective Action
  • 1. Corrective and Preventive Actions (CAPA)
  • 2. 5 Whys, Fishbone diagrams
  • 3. Material Review Board (MRB)
  • 4. Nonconforming product control
- Quality Audits and Documentation
  • 1. Audit types (internal, external, product, process)
  • 2. Record keeping and traceability
  • 3. Document control
- Quality Basics
  • 1. Cost of quality (prevention, appraisal, failure)
  • 2. Customer-supplier relations
  • 3. Quality management systems (ISO 9001 overview)
- Statistical Process Control (SPC)
  • 1. Variables and attributes data
  • 2. Control charts (X-bar, R, p, c charts)
  • 3. Process capability (Cp, Cpk)
Topic 2: Inspection and Test33%- Blueprint Reading
  • 1. Material and finish specifications
  • 2. Symbols and abbreviations
  • 3. Dimensioning and tolerancing (GD&T basics)
  • 4. Drawing types and views
- Inspection Planning and Processes
  • 1. First Article Inspection (FAI)
  • 2. In-Process Inspection (IPI)
  • 3. Final Inspection
  • 4. Receiving Inspection
- Sampling
  • 1. AQL (Acceptable Quality Level)
  • 2. Sampling concepts (lot, sample size)
  • 3. Sampling plans (ANSI/ASQ Z1.4, Z1.9)
  • 4. OC curves
- Nondestructive Testing (NDT)
  • 1. Liquid penetrant testing
  • 2. Magnetic particle testing
  • 3. Visual inspection
Topic 3: Metrology26%- Measurement Techniques
  • 1. Linear and dimensional measurement
  • 2. Thread measurement
  • 3. Angular measurement
  • 4. Gauge R&R (Repeatability and Reproducibility)
  • 5. Surface finish measurement
- Common Measurement Tools
  • 1. Gauge blocks
  • 2. Height gauges
  • 3. Micrometers (outside, inside, depth)
  • 4. Calipers (dial, digital, vernier)
  • 5. Dial indicators
  • 6. Pin gauges, thread gauges, ring gauges
- Calibration
  • 1. Calibration systems and schedules
  • 2. Traceability to national standards (NIST)
  • 3. Out-of-calibration procedures
- Special Measurement Equipment
  • 1. Hardness testers
  • 2. Thread measuring wires
  • 3. Surface plates and height standards
  • 4. Optical comparators (shadow graphs)
  • 5. Coordinate Measuring Machines (CMM)
Topic 4: Technical Mathematics19%- Basic Shop Math
  • 1. Fractions, decimals, and percentages
  • 2. Arithmetic operations (addition, subtraction, multiplication, division)
  • 3. Order of operations
- Algebra
  • 1. Ratio and proportion
  • 2. Linear equations
  • 3. Transposition of formulas
- Trigonometry
  • 1. Right triangle solutions
  • 2. Trigonometric functions (sine, cosine, tangent)
  • 3. Pythagorean theorem
- Measurement Systems
  • 1. Unit conversions
  • 2. Metric (SI) and Imperial (U.S. Customary) units
- Geometry
  • 1. Area, volume, and perimeter calculations
  • 2. Properties of circles, angles, and triangles
  • 3. Coordinate systems (polar, Cartesian)

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ASQ Certified Quality Inspector Sample Questions (Q22-Q27):

NEW QUESTION # 22
All of the following are used for angular measurements EXCEPT
Response:

Answer: D


NEW QUESTION # 23

What is the area of the parallelogram shown above? Response:

Answer: B


NEW QUESTION # 24
The two biggest factors for deciding what calibration interval to assign your equipment are which of the following?
I) The company's calibration policy.
II) The calibration budget.
III) How often the measuring device is used.
IV) Where the measuring device is used.
Response:

Answer: A


NEW QUESTION # 25
The blueprint shows a stamped hole of 10.0 mm +/- 0.25 mm. The true position callout is designed at maximum material condition (MMC). The MMC for the 10.0 feature is:
Response:

Answer: A


NEW QUESTION # 26
When destructive testing is required to assess product quality, for which of the following reasons are sampling plans used?
Response:

Answer: C


NEW QUESTION # 27
......

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