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ASQ CQI Exam Syllabus Topics:

SectionWeightObjectives
Topic 1: Quality Assurance22%- Quality Audits and Documentation
  • 1. Document control
  • 2. Record keeping and traceability
  • 3. Audit types (internal, external, product, process)
- Statistical Process Control (SPC)
  • 1. Variables and attributes data
  • 2. Control charts (X-bar, R, p, c charts)
  • 3. Process capability (Cp, Cpk)
- Root Cause Analysis and Corrective Action
  • 1. Corrective and Preventive Actions (CAPA)
  • 2. Material Review Board (MRB)
  • 3. Nonconforming product control
  • 4. 5 Whys, Fishbone diagrams
- Quality Basics
  • 1. Customer-supplier relations
  • 2. Quality management systems (ISO 9001 overview)
  • 3. Cost of quality (prevention, appraisal, failure)
Topic 2: Technical Mathematics19%- Geometry
  • 1. Area, volume, and perimeter calculations
  • 2. Properties of circles, angles, and triangles
  • 3. Coordinate systems (polar, Cartesian)
- Measurement Systems
  • 1. Metric (SI) and Imperial (U.S. Customary) units
  • 2. Unit conversions
- Basic Shop Math
  • 1. Order of operations
  • 2. Fractions, decimals, and percentages
  • 3. Arithmetic operations (addition, subtraction, multiplication, division)
- Algebra
  • 1. Linear equations
  • 2. Transposition of formulas
  • 3. Ratio and proportion
- Trigonometry
  • 1. Pythagorean theorem
  • 2. Right triangle solutions
  • 3. Trigonometric functions (sine, cosine, tangent)
Topic 3: Inspection and Test33%- Sampling
  • 1. Sampling concepts (lot, sample size)
  • 2. Sampling plans (ANSI/ASQ Z1.4, Z1.9)
  • 3. OC curves
  • 4. AQL (Acceptable Quality Level)
- Inspection Planning and Processes
  • 1. In-Process Inspection (IPI)
  • 2. First Article Inspection (FAI)
  • 3. Final Inspection
  • 4. Receiving Inspection
- Nondestructive Testing (NDT)
  • 1. Visual inspection
  • 2. Liquid penetrant testing
  • 3. Magnetic particle testing
- Blueprint Reading
  • 1. Material and finish specifications
  • 2. Symbols and abbreviations
  • 3. Drawing types and views
  • 4. Dimensioning and tolerancing (GD&T basics)
Topic 4: Metrology26%- Special Measurement Equipment
  • 1. Surface plates and height standards
  • 2. Coordinate Measuring Machines (CMM)
  • 3. Hardness testers
  • 4. Thread measuring wires
  • 5. Optical comparators (shadow graphs)
- Common Measurement Tools
  • 1. Height gauges
  • 2. Dial indicators
  • 3. Calipers (dial, digital, vernier)
  • 4. Micrometers (outside, inside, depth)
  • 5. Pin gauges, thread gauges, ring gauges
  • 6. Gauge blocks
- Measurement Techniques
  • 1. Surface finish measurement
  • 2. Thread measurement
  • 3. Gauge R&R (Repeatability and Reproducibility)
  • 4. Angular measurement
  • 5. Linear and dimensional measurement
- Calibration
  • 1. Traceability to national standards (NIST)
  • 2. Out-of-calibration procedures
  • 3. Calibration systems and schedules

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ASQ Certified Quality Inspector Sample Questions (Q179-Q184):

NEW QUESTION # 179
The small hole gage:
Response:

Answer: D


NEW QUESTION # 180
Which of the following is the primary reason for developing checklists during audit planning?
Response:

Answer: C


NEW QUESTION # 181
Company A hires a firm to conduct an ISO 9001 registration audit. This is an example of which of the following types of audits:
Response:

Answer: C


NEW QUESTION # 182
The main reasons for material traceability include:
Response:

Answer: D


NEW QUESTION # 183
Given the batch size (lot size), inspection level (LTPD), and AQL value, which of the following sampling plans would be most appropriate to determine the sample size and acceptance criteria?
Response:

Answer: D


NEW QUESTION # 184
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