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AIChE CCPSC Exam Syllabus Topics:

SectionWeightObjectives
Operating Procedures and Practices10-15%- Standard Operating Procedures (SOPs)
- Safe Work Practices
- Startup and Shutdown Procedures
- Permit-to-Work Systems
- Operations Training and Competency
Management of Change (MOC)8-12%- Temporary vs. Permanent Changes
- Technical Review and Risk Assessment
- MOC Process Requirements
- Personnel and Organizational Changes
Incident Investigation and Learning10-15%- Incident Classification and Severity
- Root Cause Analysis Methods
- Investigation Report Development
- Trending and Performance Metrics
- Lessons Learned and Knowledge Management
Emergency Planning and Response5-10%- Inherently Safer Design Principles
- Emergency Response Planning
- Containment and Mitigation Barriers
- Safety Instrumented Systems (SIS)
Regulatory Compliance and Auditing5-10%- Process Safety Auditing Techniques
- International Process Safety Standards
- OSHA PSM Requirements
- Compliance Verification Methods
- EPA RMP Regulations
Risk Assessment and Analysis20-25%- Layer of Protection Analysis (LOPA)
- Fault Tree Analysis (FTA)
- Hazard and Operability Analysis (HAZOP)
- Hazard Identification (HAZID)
- Event Tree Analysis (ETA)
- Quantitative Risk Assessment (QRA)
- Bow-Tie Analysis
Process Safety Management Systems15-20%- Elements of PSM Systems
- Continuous Improvement Frameworks
- Policy and Strategic Planning
- Management Leadership and Commitment
Process Safety Engineering Fundamentals15-20%- Equipment Design and Integrity
- Chemical Process Safety Fundamentals
- Fire and Explosion Dynamics
- Toxicology and Exposure Assessment
- Thermodynamics and Reaction Hazards

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AIChE CCPS Process Safety Professional Certification Sample Questions (Q67-Q72):

NEW QUESTION # 67
Which of the following is not a leading metric for emergency management?

Answer: C

Explanation:
The correct answer is A because it represents a lagging indicator , not a leading metric.
CCPS distinguishes between leading and lagging indicators in process safety. Leading indicators are proactive measures that monitor system performance and help prevent incidents before they occur. In contrast, lagging indicators measure outcomes after an event has already happened , such as incidents, injuries, or losses.
Option A (number of actual process safety incidents in the past year) is clearly a lagging metric , as it reflects failures that have already occurred. While useful for tracking historical performance, it does not help proactively improve emergency preparedness.
Options B, C, and D are all leading indicators . The number of trained responders (B) reflects preparedness and capability. The number of plan revisions (C) indicates continuous improvement and updating of emergency procedures. The number of realistic drills (D) demonstrates active testing and validation of emergency response systems.
CCPS emphasizes that effective emergency management relies heavily on leading indicators , as they provide early insight into readiness and allow organizations to address gaps before an actual emergency occurs.


NEW QUESTION # 68
The Management of Change element: (select all that apply)

Answer: A,B,D

Explanation:
The correct answers are A, C, and D because they reflect the fundamental objectives and requirements of the Management of Change (MOC) element in CCPS RBPS.
Option A is correct because MOC ensures that all changes are systematically reviewed, approved, and implemented , thereby maintaining safe process operations and preventing unintended consequences.
Option C is also correct because MOC requires updates to process safety information (PSI) whenever changes occur. This ensures that documentation remains accurate and consistent with actual plant conditions, which is critical for safe operation, training, and hazard analysis.
Option D is correct because MOC requires that all affected personnel, including contractors , are informed of changes. Effective communication ensures that everyone understands new hazards, procedures, or operating conditions introduced by the change.
Option B is incorrect because no change is exempt from safety evaluation , even small ones. CCPS emphasizes that many major incidents have resulted from seemingly minor changes that were not properly reviewed.
Overall, MOC is a critical safeguard to ensure that changes do not introduce unmanaged risk , supporting safe and reliable process operations.


NEW QUESTION # 69
After an incident with fatal consequences, you are requested by top management to form an investigation team. Who of the following would be the most suitable candidate to lead the company investigation?

Answer: A

Explanation:
The correct answer is D (An authorized off-site company resource) because CCPS emphasizes that serious incident investigations-especially those involving fatalities or major consequences -should be led by an individual who is independent, unbiased, and highly trained in investigation methodologies .
An off-site resource provides objectivity and impartiality , which is critical when investigating high-severity incidents. Internal personnel such as the plant manager (A), maintenance supervisor (B), or lead process engineer (C) may have direct or indirect involvement , organizational bias, or conflicts of interest that could influence findings or limit openness during interviews.
Option E (contractor representative) is also not appropriate as a leader due to potential bias and limited system-wide perspective.
CCPS guidance stresses that investigation leaders should have expertise in root cause analysis techniques , strong facilitation skills, and the authority to conduct a thorough and credible investigation. Independence helps ensure that findings focus on system failures rather than individual blame , aligning with a just culture approach.
While internal personnel should be part of the investigation team for technical input, leadership by an independent, qualified individual enhances credibility, ensures rigor, and supports organizational learning and prevention of future incidents.


NEW QUESTION # 70
Individuals presenting information on a Risk Based Process Safety element during a Management Review are expected to: (select all that apply)

Answer: A,C,E

Explanation:
The correct answers are B, C, and D because they align with the purpose of Management Review within RBPS , which is to evaluate performance, ensure accountability, and drive continuous improvement.
Option D is fundamental because presenters are expected to provide performance metrics , including both leading and lagging indicators, to demonstrate how well the element is functioning. These metrics form the basis for informed decision-making.
Option C is also correct because presenters must be able to explain and clarify how the element is implemented , including processes, challenges, and effectiveness. This allows management to fully understand the current state of the system.
Option B is correct because management review is a key opportunity to identify gaps and propose improvements . Presenters are expected to recommend actions that enhance performance and reduce risk.
Option A is incorrect because identifying root causes is part of incident investigation , not the primary responsibility during management review presentations. Option E is also incorrect because certification of procedures is an operational activity , not part of management review.
CCPS emphasizes that management review is a strategic oversight function , focusing on performance, understanding, and improvement-not execution tasks.


NEW QUESTION # 71
A pilot operated relief device operates when: (select all that apply)

Answer: A,C

Explanation:
The correct answers are A and D because they describe the fundamental operating principle of a pilot- operated relief valve (PORV) , as recognized in CCPS guidance on pressure relief systems within Mechanical Integrity.
A pilot-operated relief valve uses a pilot (small control valve or regulator) to control the pressure acting on the main valve. Under normal conditions, system pressure is applied to keep the main valve tightly closed. When the system pressure reaches the set pressure , the pilot valve opens, which vents or releases pressure from above (or behind) the main valve seat . This creates a pressure imbalance that allows the main valve to open rapidly-this corresponds directly to D .
Additionally, A is correct because pilot-operated valves are designed to maintain set pressure accuracy even in the presence of backpressure , unlike conventional spring-loaded relief valves, which can be significantly affected by backpressure. This makes PORVs advantageous in systems with variable or high backpressure.
Options B and C are incorrect. Diaphragm rupture is a failure mode, not a normal operating mechanism, and manual opening is not how pilot-operated relief valves function during automatic overpressure protection.
CCPS emphasizes understanding device operating principles to ensure correct application, reliability, and proper maintenance of pressure relief systems.


NEW QUESTION # 72
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